News
SpaceX tests Starship and Frankenstein ‘test tank’ simultaneously
After another few weeks of downtime, SpaceX has simultaneously tested the first orbital-class Starship prototype and a Frankenstein-esque ‘test tank’ at its South Texas facilities. While nothing that occurred was all that visually spectacular, the afternoon of testing was still noteworthy for a couple of reasons.
First up, following a successful six-engine Raptor static fire – the first in Starbase history – on November 12th, all signs pointed to Starship S20 attempting another static fire (its fourth) on December 1st. In the almost three weeks of inactivity between those planned tests, SpaceX likely performed extensive inspections of the pathfinder prototype and its Raptor engines. Technicians also repaired the minor heat shield damage and tile loss that testing incurred and patched a few other ‘holes’, effectively leaving Ship 20 with the first fully finished heat shield by the end of November.
Earlier this week, one of the few remaining Boca Chica Village residents received a safety notice from SpaceX indicating that a static fire test was scheduled on Wednesday, December 1st – followed soon after by a notice to mariners (NOTAM) warning boaters to keep to a safe distance. Two hours into the 10am to 6pm CST test window, Starship S20 was already venting and starting to get frosty, confirming that propellant loading had begun. A little over an hour later, it was clear that SpaceX had aborted the first static fire attempt of the day. For the next three hours, Ship 20 exhibited some unusual behavior including new vents, an apparent header tank pressurization or fill test, and still more odd venting in new places.
In the middle of Starship’s weird nose-related testing, SpaceX began simultaneously loading a new ‘test tank’ known as B2.1 with liquid nitrogen (LN2) – marking the first truly simultaneous test of multiple Starship test articles. As Ship 20 seemingly detanked for the second time that day, the B2.1 tank was fully loaded with LN2 and apparently pressure-tested not long after. A few hours later, the test tank was also detanked and the road to the pad was reopened, marking the end of the day’s testing.
Normally, nothing is particularly unusual or noteworthy about test tank testing. Since January 2020, SpaceX has routinely built and tested tanks that are effectively just shorter versions of actual tanks and hardware, using them to qualify changes to Starship’s design, materials, operations, and more before applying those changes to full-size prototypes. B2.1 is the tenth dedicated test tank to reach the launch pad in a little under two years.
Normally, the ‘B2.1’ name SpaceX has given the tank would imply that it’s a newer booster test tank (using Bx instead of BNx) following in the footsteps of BN2.1, which passed cryogenic and load testing this summer. Instead, though, B2.1 is a bit of a nightmarish amalgamation of seemingly random Starship and Super Heavy parts. Its forward dome is an old, unused booster section complete with the hexagonal structure grid fins would have been brace against. Its aft section is a booster thrust structure. Up to that point, it’s effectively just a copy of BN2.1.
However, SpaceX inexplicably installed a Starship thrust dome inside B2.1’s booster thrust structure, creating a test tank with no obvious relevance to any conceivable Starship or Super Heavy design or prototype. Further, SpaceX rolled B2.1 to the launch site for testing only after installing it on an unused device that’s believed to be the aft half of a dedicated booster structural test stand. In theory, a sort of ‘cap’ would be fitted on top of a booster or test tank installed in the stand’s base and strong cables would connect the two, allowing SpaceX to subject prototypes to compressive stress – like, perhaps, the forces a booster might experience while carrying a fully-fueled 1300-ton Starship to space. The upper half of that test structure has yet to be moved to the launch site.
Altogether, the weird half-complete test stand and bizarre fusion of ship and booster parts make B2.1’s purpose and initial testing a complete mystery. It’s unclear what value it provides that makes it more of a priority than, say, finally starting to test the first flightworthy Super Heavy booster (B4). Ultimately, the most interesting thing about B2.1’s test debut is the fact that it appears to mark the first use of Starbase’s brand new orbital tank farm, which is approaching completion.
News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
New drone video shows Tesla’s Optimus Factory reaching a turning point
