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SpaceX Super Heavy booster reaches full height as Elon Musk talks orbit

Super Heavy booster B3 reached its full height on June 29th. (NASASpaceflight - bocachicagal)

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Just a few days after CEO Elon Musk said that SpaceX’s first true Super Heavy prototype was “almost done,” the booster has been stacked to its full height.

Standing more than 65 meters (~215 ft) tall, Super Heavy Booster 3 (B3) assembly is now just a few major welds away from completion after SpaceX teams mated the final two sections of its propellant tanks and structure. Assembled separately out of approximately 12 barrel sections each made up of 2-4 steel rings, Booster 3’s methane tank (13 rings) and oxygen tank (23 rings) were stacked together on June 29th, just over six weeks after the process began.

Earlier the same day, speaking at the 2021 Mobile World Congress, Musk confirmed what was now fairly clear to most observers, stating that SpaceX is “going to do its best” to complete Starship’s first orbital (or, at least, space) launch attempt “in the next few months.” In other words, a several-month-old launch target of no later than July 2021 is most likely out of reach despite a strong effort from SpaceX.

The most significant technical hurdles still in the way involve a few incremental Starship milestones and, more importantly, the qualification of the largest and most powerful rocket booster ever built. Standing almost as tall as an entire two-stage Falcon 9 or Falcon Heavy, Super Heavy is expected to weigh more than 3500 tons (~7.7 million lbs) and produce at least ~5000 tons (~11 million lbf) of thrust at liftoff – more than any other rocket booster in history, liquid or solid.

Borrowing heavily from Starship, Super Heavy is mostly built with the same techniques out of the same steel rings, stringers, and structures, save for a few booster-specific components. However, Super Heavy is also designed to use 29-32 Raptor engines while the most SpaceX has ever simultaneously installed, tested, or flown is three. In other words, while Super Heavy is in many ways simpler than Starship, it will still be treading plenty of new ground when it heads to the launch pad for the first time.

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Booster 3 is sporting a mysterious and sturdy bracket-like structure holding a pressure vessel and some kind of plumbing. (NASASpaceflight – bocachicagal)
Former Starship Suborbital Mount A has been modified for booster testing. (NASASpaceflight – bocachicagal)

Plenty of final integration tasks remain before Super Heavy B3 will be ready to start qualification testing but SpaceX could feasibly be ready to roll the booster to the launch site within the next week or two. Once installed on a former Starship launch mount that’s been customized for booster testing, Super Heavy will likely be put through its first cryogenic proof and static fire test(s) to verify that the massive rocket is performing as expected. The static fire process could be fairly lengthy if SpaceX decides to incrementally increase the number of Raptor engines installed.

In the likely event that Booster 3 begins testing without engines installed, SpaceX will also have to go through the process of installing up to 29 Raptors while Super Heavy is sitting out in the elements on a launch mount. Based on experience with Starship, installing that many engines in situ could take at least several days – and maybe longer. All told, the fun is only just beginning.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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