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SpaceX begins installing Raptor engines on first Super Heavy booster

SpaceX technicians have installed a Raptor engine on a Super Heavy booster prototype for the first time. (NASASpaceflight - bocachicagal)

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SpaceX has installed a Raptor engine on a Super Heavy booster prototype for the first time, defying expectations and setting the rocket up for two major tests as early as this week.

On Thursday, July 8th, SpaceX briefly filled Super Heavy Booster 3’s (B3) propellant tanks with benign nitrogen gas. The vehicle seemingly came to life for the first time that morning when it was spotted using its tank vents – a generally incontrovertible sign that the complex mechanical system that is a rocket is functional. Later that day, the public highway and beach adjacent to SpaceX’s launch site were briefly closed for what was expected to be an ambient pressure and/or cryogenic proof test.

Booster 3 never got to the cryogenic proof test – easily confirmed thanks to the frost that forms on most rockets’ exteriors as main tanks are filled with extremely cold liquid nitrogen. No such frost formed, no major venting occurred, and the road was only closed for the first two hours of a six-hour test window.

According to Next Spaceflight’s Michael Baylor, SpaceX did complete a “brief ambient proof” during that relatively short closure, though very little activity was visible during the test. Friday’s 14-hour test window was canceled the next morning, leaving SpaceX the rest of the weekend to prepare the first functional Super Heavy booster for its first truly challenging test – cryo proof.

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Instead, late on Saturday, July 10th, SpaceX rolled Raptor 57 (R57) from build site to launch pad and began installing the engine on Booster 3 just a few hours later. Prior to Raptor 57’s installation, most prominent (albeit unofficial) voices in the SpaceX fan community anticipated no more than cryogenic proof testing for Booster 3 – no static fires, in other words.

However, it was fairly apparent that Super Heavy Booster 3 and the modified suborbital launch mount it was installed on were both outfitted for testing more complex than a cryo proof alone. Notably, B3 rolled to the pad with multiple labeled methane pressure vessels (COPVs), extensive plumbing, and autogenous pressurization control panels installed – all of which continued to be actively worked on after the booster was installed at the launch site.

B3 features a myriad of plumbing, virtually none of which would be useful for cryo proof testing with liquid nitrogen. (NASASpaceflight – bocachicagal)

While it’s technically not impossible to build a ground testing Starship prototype that’s capable of a wide variety of tests but never actually used to its full extent, doing so would be well out of character for SpaceX and make little sense in general. As such, it’s not a major surprise that SpaceX has now begun to install Raptor engines on Super Heavy Booster 3. What is surprising is that SpaceX is installing Raptor engines on a first-of-its-kind Super Heavy prototype before any fully integrated booster has completed cryogenic testing.

Based on Starship’s ~18-month test history, there is a real possibility Super Heavy B3 will fail during cryogenic proof testing. Even accepting that SpaceX’s testing processes and expertise have matured dramatically after dozens of Starship tests on the ground and in flight, the chance remains. In other words, SpaceX’s decision to begin installing Raptors on Super Heavy before ensuring structural and mechanical integrity implies some combination of unusual confidence in a prototype as unproven as Booster 3 and a distinct lack of concern at the prospect of losing at least two Raptor engines in a hypothetical test failure.

Knowing SpaceX and CEO Elon Musk’s goals for Raptor, the latter implication isn’t much of a surprise but it’s always interesting to have direct visual evidence that Raptor is, in fact, so cheap to build and easy to install that the minor effort and few days of possible delays required to reduce the risk of losing multiple engines just aren’t worth it.

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As of July 11th, a second Raptor engine is staged and waiting for installation beside Booster 3. (NASASpaceflight – bocachicagal)

As such, it’s now clear that Super Heavy Booster 3 will have at least one or two Raptor engines installed during its very first cryogenic proof test – currently no earlier than 12pm to 8pm CDT (UTC-5) on Monday, July 12th. Assuming SpaceX’s confidence is well-placed and Booster 3 passes its first cryogenic tests without issue, the real question now is how many Raptors will be installed and ignited during Super Heavy’s first static fire test?

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla intertwines FSD with in-house Insurance for attractive incentive

Every mile logged under FSD now carries a documented financial value—lower risk, lower cost—based on Tesla’s internal driving data rather than external crash statistics alone.

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tesla interior operating on full self driving
Credit: TESLARATI

Tesla intertwined its Full Self-Driving (Supervised) suite with its in-house Insurance initiative in an effort to offer an attractive incentive to drivers.

Tesla announced that its new Safety Score 3.0 will automatically have a perfect score of 100 with every mile driven with Full Self-Driving (Supervised) enabled.

The change is designed to boost customers’ average safety scores and deliver noticeably lower monthly premiums.

The move marks the clearest link yet between Tesla’s autonomous driving technology and its proprietary insurance product. Tesla Insurance already relies on real-time vehicle data—such as acceleration, braking, following distance, and speed—to calculate a Safety Score between 0 and 100. Higher scores have long translated into cheaper rates.

Under the previous system, however, even brief manual interventions could drag down the average, frustrating owners who rely heavily on FSD. Version 3.0 eliminates that penalty for supervised autonomous miles, effectively treating FSD-driven segments as the safest possible driving behavior.

The incentive is immediate and financial. Drivers who keep FSD engaged for the majority of their trips will see their overall score rise, potentially shaving hundreds of dollars off annual premiums.

Tesla framed the update as a direct response to customer feedback, many of whom had complained that the old scoring model punished the very behavior it was meant to encourage.

For now, the program applies only to new policies in six states: Indiana, Tennessee, Texas, Arizona, Virginia, and Illinois.

Existing policyholders are not yet included, a point that drew swift questions from the Tesla community. Many owners in other states, including California and Georgia, expressed hope that the benefit would expand nationwide soon.

The announcement arrives as Tesla continues to roll out FSD Supervised updates and push for regulatory approval of more advanced autonomy. By tying insurance savings directly to FSD usage, the company is putting its own actuarial weight behind the technology’s safety claims.

Every mile logged under FSD now carries a documented financial value—lower risk, lower cost—based on Tesla’s internal driving data rather than external crash statistics alone.

Tesla has not disclosed exact premium reductions or the full rollout timeline beyond the six launch states.

Still, the message is clear: the more drivers trust FSD Supervised, the more Tesla Insurance will reward them. In an era when legacy insurers remain cautious about autonomous tech, Tesla is betting that its own data will prove the safest miles are the ones driven hands-free.

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Tesla finalizes AI5 chip design, Elon Musk makes bold claim on capability

The Tesla CEO’s words mark a strategic shift. Tesla has long emphasized software-hardware co-design, squeezing maximum performance from every transistor. Musk previously described AI5 as optimized for edge inference in both Robotaxi and Optimus.

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Credit: Elon Musk | X

Tesla has finalized its chip design for AI5, as Elon Musk confirmed today that the new chip has reached the tape-out stage, the final step before mass production.

But in a brief reply on X, Musk clarified Tesla’s AI hardware roadmap, essentially confirming that the new chip will not be utilized for being “enough to achieve much better than human safety for FSD.”

He said that AI4 is enough to do that.

Instead, the AI5 chip will be focused on Tesla’s big-time projects for the future: Optimus and supercomputer clusters.

Musk thanked TSMC and Samsung for production support, noting that AI5 could become “one of the most produced AI chips ever.” Yet, the key pivot came in his direct answer: vehicles no longer need the bleeding-edge silicon.

Existing AI4 hardware, which is already deployed in hundreds of thousands of HW4-equipped Teslas, delivers safety metrics superior to human drivers for Full Self-Driving. AI5 will instead accelerate Optimus robot development and massive Dojo-style training clusters.

The Tesla CEO’s words mark a strategic shift. Tesla has long emphasized software-hardware co-design, squeezing maximum performance from every transistor. Musk previously described AI5 as optimized for edge inference in both Robotaxi and Optimus.

Now, with AI4 proving sufficient, the company avoids costly retrofits across its fleet while redirecting next-generation compute toward higher-value applications: dexterous robots and exponential training scale.

But is it reasonable to assume AI4 enables unsupervised self-driving? Yes, but with important caveats.

On the hardware side, the claim is credible. Tesla’s FSD stack runs end-to-end neural networks trained on billions of miles of real-world data. Internal safety data reportedly shows AI4-equipped vehicles already outperforming average human drivers by a significant margin in controlled metrics (collision avoidance, reaction time, edge-case handling).

Dual-redundant AI4 chips provide ample headroom for the driving task, leaving bandwidth for future model improvements without new silicon. Musk’s assertion aligns with Tesla’s pattern of over-provisioning compute early, then optimizing ruthlessly, exactly as HW3 once sufficed before HW4 scaled further.

Unsupervised autonomy, meaning Level 4 or higher, is not solely a compute problem. Regulatory approval remains the primary gate.

Even if AI4 achieves “much better than human” safety statistically, agencies like the NHTSA demand exhaustive validation, liability frameworks, and public trust.

Tesla’s supervised FSD has shown rapid gains in recent versions, yet real-world edge cases, like construction zones, emergency vehicles, and adverse weather, still require driver intervention in many jurisdictions. Competitors like Waymo operate limited unsupervised fleets, but only in geofenced areas with extensive mapping. Tesla’s vision-only, fleet-scale approach is more ambitious—and harder to certify globally.

In short, Musk’s post is both pragmatic and bullish. AI4 is likely capable of unsupervised FSD from a technical standpoint. Whether regulators and consumers agree, and how quickly, will determine if Tesla’s bet pays off.

The company’s capital-efficient path keeps existing cars relevant while pouring future compute into robots. If the safety data holds, unsupervised autonomy could arrive sooner than many expect.

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Elon Musk signals expansion of Tesla’s unique side business

Long envisioning the Tesla Diner as more than a charging stop, Musk has clearly adopted the idea that the Supercharger and Restaurant combo is a good thing for the company to have. It’s a blend of classic American drive-in culture with futuristic Tesla flair, complete with a 1950s-inspired design, movie screens, and on-site dining.

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tesla diner
Credit: Tesla

Elon Musk has signaled an expansion of Tesla’s unique side business, something that really has nothing to do with cars or spaceships, but fans of the company have truly adopted it as just another one of its awesome ventures.

Musk confirmed on Wednesday that Tesla would build a new Diner location in Palo Alto, Northern California. After hinting last October that it “probably makes sense to open one near our Giga Texas HQ in Austin and engineering HQ in Palo Alto,” it seems one of those locations is being set into motion.

Long envisioning the Tesla Diner as more than a charging stop, Musk has clearly adopted the idea that the Supercharger and Restaurant combo is a good thing for the company to have. It’s a blend of classic American drive-in culture with futuristic Tesla flair, complete with a 1950s-inspired design, movie screens, and on-site dining.

He first floated broader expansion plans shortly after the LA opening in July 2025, noting that if the prototype succeeded, Tesla would roll out similar venues in major cities worldwide and along long-distance Supercharger routes.

Earlier hints included a confirmed second site at Starbase in Texas, tied to SpaceX operations, underscoring the Diner’s role in enhancing Tesla’s ecosystem behind vehicles.

The Los Angeles location on Santa Monica Boulevard in West Hollywood has served as a high-profile test case. Opened in July 2025 at 7001 Santa Monica Blvd., it features the world’s largest urban Supercharging station with 80 V4 stalls open to all NACS-compatible EVs, over 250 dining seats, rooftop views, and 24/7 service.

The retro-futuristic building replaced a former Shakey’s and quickly became a destination. Tesla reported selling 50,000 burgers in the first 72 days—an average of over 700 daily—drawing crowds with Cybertruck-shaped packaging, breakfast extensions until 2 p.m., and movie screenings.

Palo Alto stands out as a logical next step for several reasons. As Tesla’s longstanding engineering headquarters in the heart of Silicon Valley, the city is home to thousands of Tesla employees, engineers, and executives who could benefit from a convenient, branded gathering spot.

The area boasts high EV adoption rates, dense tech talent, and heavy traffic along key corridors, making a large Supercharger-diner an ideal fit for both daily commuters and long-haul travelers.

Proximity to Stanford University and the innovation ecosystem would amplify its appeal, potentially serving as a showcase for Tesla’s vision of integrated mobility and lifestyle experiences. It could be a great way for Tesla to recruit new talent from one of the country’s best universities.

If Tesla and Musk decide to move forward with a Palo Alto diner, it would build directly on the LA prototype’s momentum while addressing Musk’s earlier calls for expansion near core Tesla hubs.

Whether it materializes as a full confirmation or evolves from these hints remains to be seen, but the pattern is clear: Tesla is testing ways to make charging stops memorable. For EV drivers and enthusiasts alike, a Silicon Valley outpost could blend cutting-edge tech with nostalgic comfort, further embedding Tesla into everyday culture. As Musk’s comments suggest, the future of the Diner looks promising.

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