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A SpaceX surprise: Falcon Heavy booster landing to smash distance record
In an unexpected last-second change, SpaceX has moved Falcon Heavy Flight 3’s center core landing on drone ship Of Course I Still Love You (OCISLY) from 40 km to more than 1240 km (770 mi) off the coast of Florida.
Drone ship OCISLY is already being towed to the landing site, necessary due to the sheer distance that needs to be covered at a leisurely towing pace. The current record for distance traveled during booster recovery was set at ~970 km by Falcon Heavy center core B1055 in April 2019. If successful, Falcon Heavy center core B1057 will smash that record by almost 30% after sending two dozen spacecraft on their way to orbit. Falcon Heavy Flight 3 is scheduled to lift off in support of the Department of Defense’s Space Test Program 2 (STP-2) mission no earlier than 11:30 pm ET (03:30 UTC), June 24th. A routine static fire test at Pad 39A will (hopefully) set the stage for launch on Wednesday, June 19th.
This comes as a significant surprise for several reasons. First and foremost, the difference between a center core landing 40 km or 1300 km from the launch site is immense. For Falcon Heavy, the center core shuts down and separates from the rest of the rocket as much as a minute after the rocket’s two side boosters, potentially doubling the booster’s relative velocity at separation.
That extra minute of acceleration means that the center core can easily be 50-100+ km downrange at the point of separation. In other words, landing 40 km offshore aboard drone ship OCISLY would be roughly akin to a full boostback burn, meaning that the center core would need to nullify all of its substantial downrange velocity, turn around, and fly ~50-100 km back towards the launch site. Being able to perform such an aggressive maneuver would indicate that Falcon Heavy’s boost stage has a huge amount of propellant (delta V) remaining after completing its role in the launch.
To have STP-2’s center core recovery moved from 40 km to 1240 km thus indicates an absolutely massive change in the rocket’s mission plan and launch trajectory. For reference, Falcon Heavy Flight 2’s Block 5 center core (B1055) set SpaceX’s current record for recovery distance (970 km/600 mi) after launching Arabsat 6A – a massive ~6500 kg (14,300 lb) satellite – to a spectacularly high transfer orbit of >90,000 km (56,000 mi).
Why so spicy?
There are three obvious possibilities that might help explain why the STP-2 mission has abruptly indicated that it will require SpaceX’s most energetic booster recovery yet.
1. STP-2 is carrying at least 1-2 metric tons worth of mystery payload(s)
This is highly unlikely. The USAF SMC has already released a SpaceX photo showing the late stages of the STP-2 payload stack’s encapsulation inside Falcon Heavy’s payload fairing. Short of an elaborate faked encapsulation followed by the installation of additional mysterious spacecraft or some extremely dense hardware hidden inside, it’s safe to say that the STP-2 payload stack weighs what the USAF says it weighs, which is to say not nearly heavy enough to warrant a record-smashing booster recovery given the known orbital destinations.
The USAF further confirmed that there is no ballast on the stack, removing the possibility of a lead weight or steel boilerplate meant to artificially push Falcon Heavy to its limits.
2. STP-2’s already-challenging Falcon upper stage mission profile is even more exotic than described
Per official mission overviews, it’s already clear that STP-2 could be the most challenging launch ever attempted for SpaceX’s orbital Falcon upper stage. According to SpaceX itself, “STP-2…will be among the most challenging launches in SpaceX history, with four separate upper-stage engine burns, three separate deployment orbits, a final propulsive passivation maneuver, and a total mission duration of over six hours.”
While undeniably challenging, it’s not clear why it would require such a high-energy center core recovery. With a payload mass of just ~3700 kg, Falcon 9 has launched much larger payloads to (relatively) higher orbits, but this fails to account for the added challenge of long coasts and multiple different orbits. Also of note, the above graph (courtesy of a years-old USAF document) appears to disagree with SpaceX’s description of “four… upper-stage burns”, instead showing five burns (red spikes).
More likely than not, OCISLY’s ~1200-kilometer move can be explained largely by the reintroduction of what the above graph describes as the Falcon upper stage’s “disposal burn”, likely referring to a deorbit burn. On top of the delta V already required for the first four burns, it isn’t out of the question that an additional coast and deorbit burn from 6000 km (3700 mi) would push the recovery equation in favor of attempting to incinerate center core B1057.
3. USAF/DoD conservatism strikes again?
The last plausible explanation for this radical shift is that the US Air Force/Department of Defense (DoD) has decided last-second that they want more margins on top of their already-overflowing safety margins, quite literally pushing B1057 to the edge of its performance envelope to mitigate low-probability failure modes. This has been done to an even more extreme extent with the US Air Force’s recent GPS III SV01 launch, in which SpaceX was forced to expend a new Falcon 9 Block 5 booster to provide the extreme safety margins the USAF desired.
According to the USAF, the STP-2 mission – including launch costs – represents as much as $750M, coincidentally similar to the estimated cost of the GPS III SV01 satellite and an expendable Falcon 9 rocket. As such, it’s not out of the question that a similar level of paranoia/conservatism is in play for STP-2.
Numbers 2 and 3 are equally plausible explanations for this last-second booster recovery shift. Given the US military’s active involvement, it’s more likely than not that no explanations will be offered. Regardless, this surprise development is bound to result in a truly spectacular recovery attempt for SpaceX’s second Block 5 center core and will likely involve breaking several still-fresh records in the process.
Falcon Heavy Flight 3 is in the middle of rolling out to SpaceX’s Kennedy Space Center Pad 39A launch facilities for a routine pre-launch static fire test, scheduled to occur no earlier than 12:30 pm ET (16:30 UTC), June 19th. If all goes well, SpaceX should be on track for its first STP-2 launch attempt at 11:30 pm ET (03:30 UTC), June 24th.
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Cybertruck
Tesla Cybertruck production snaps back after ugly supplier fight
Cybertrucks are piling up again at Giga Texas after Tesla’s court win against a parts supplier.
Cybertruck production at Giga Texas is showing its first visible recovery since Tesla sued a supplier last month over withheld manufacturing tooling.
Aerial observer Joe Tegtmeyer flew over the Austin factory Wednesday morning and counted roughly 100 or more Cybertrucks filling the outbound lot, a sharp jump from the thin numbers seen in recent weeks. The flyover came a day after a judge granted Tesla a temporary restraining order against Angstrom Automotive Group, the parts supplier at the center of the dispute.
Tesla filed an emergency lawsuit in late July after Angstrom told the automaker it planned to close the Troy, Texas facility where Tesla’s die-cast tools, trim dies and other Cybertruck stamping equipment were housed. According to Tesla’s complaint, a shipment of 700 finished parts never left the building, and when Tesla sent representatives to retrieve its equipment, accompanied by law enforcement, they were turned away. Angstrom allegedly then asked for an extra $250,000 a week to keep operating, which Tesla’s filing described as holding its own property for ransom.
TESLA: U.S. District Judge Christopher R. Wolfe of the U.S. District Court for the Western District of Texas, Waco Division granted Tesla a Temporary Restraining Order and Writ of Replevin in its dispute with Angstrom Automotive (Case No. 6:26-cv-00477).
The order authorizes… https://t.co/E1DKcQSxMn pic.twitter.com/LR8aAiV2Og
— S.E. Robinson, Jr. (@SERobinsonJr) August 5, 2026
The restraining order gives Tesla immediate right of entry to Angstrom’s facility to recover the tooling. It is temporary, with a fuller hearing still to come, but the speed of Wednesday’s rebound suggests the Angstrom shortage was indeed the main bottleneck limiting Cybertruck output. Outbound lot counts are an imperfect measure of actual production, since finished trucks can sit for days before shipping, but a lot that full after a lean stretch is a meaningful signal.
Cybertruck output at Giga Texas has fluctuated all year as Tesla worked through supply issues and introduced new trims, including a cheaper Dual Motor AWD version that drew strong early demand.
Elon Musk
Space finally faced the people living next to its next Terafab mega-project
SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.
SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.
The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.
Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.
The foundations for an exciting future are being built in Texas. Next up: Terafab → https://t.co/jGg52Zhn5I pic.twitter.com/SNfSXNr2tb
— SpaceX (@SpaceX) August 6, 2026
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.
SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.
SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.
Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.
Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.
During the company’s first-ever Earnings Call, the SpaceX CEO stated:
“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”
Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.
Elon says he believes the heat shield problem with Starship is currently solved.
He called it “arguably the single biggest problem” pic.twitter.com/eEE9vM5zlz
— TESLARATI (@Teslarati) August 4, 2026
During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.
The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.
These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.
Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.
Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.
Elon Musk sheds two new bits of detail on Starship after 13th test launch
Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.
Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.
Tesla Cybertruck production snaps back after ugly supplier fight
Space finally faced the people living next to its next Terafab mega-project
