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SpaceX just finished its third Starship rocket in two months and a fourth is on the way

SpaceX just finished its third full-scale Starship prototype in a handful of months. (NASASpaceflight - bocachicagal)

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SpaceX just rolled a completed Starship prototype to the launch pad for the third time in two months and began stacking the next rocket just hours after its assembly facilities were vacated.

SpaceX began building the latest Starship prototype – known as serial number 4 (SN4) – around March 23rd. Exactly 31 days later, SpaceX lifted the vast steel rocket onto a Roll Lift transporter and carried it roughly a mile down the road to the company’s Boca Chica, Texas test and launch facilities. In just a few hours, technicians lifted the rocket off its transporter and onto a fixed launch mount made out of thick steel beams, expediency made possible partly by the addition of new mounting points and hold-down clamps.

Sitting atop the late Starship SN3 prototype’s salvaged skirt, landing leg, and service section, the fate of Starship SN4 remains to be seen and the path it has taken to the pad is paved with the remains of several former prototypes. For the most part, that should be a positive aspect. Given how apparent it is that SpaceX is very quickly learning from past mistakes, SN4 has the best chance yet of successfully passing its proof tests and graduating into Raptor static fire and (perhaps) flight testing. However, if things don’t go as planned, SpaceX is perhaps just a week or two away from completing the next prototype – Starship SN5.

Starship SN4 rolled to the launch pad on Thursday, April 23rd, exactly one month after work on the rocket began. (Elon Musk)

A few hours after SpaceX lifted Starship SN4 onto its steel launch mount, CEO Elon Musk revealed an aerial photo of the rocket and its pad facilities taken with a drone. Recently painted gray and refurbished to undo damage done by Starship SN3’s April 3rd, that mount is currently configured with a strong metal frame and three powerful hydraulic rams. A nearly identical jig was damaged during SN3’s last test when a minor tsunamic of liquid nitrogen – used to safely simulate ultra-cold and explosive liquid oxygen and methane propellant – washed over the mount after the rocket burst.

Much like an ice cube can violently crack and pop when it rapidly changes temperature, untreated steel (almost always cheaper than the alternative) can also be catastrophically damaged by rapid temperature changes (thermal shock). This appears to be exactly what happened to the first hydraulic ram mount, which had visible cracks in photos taken after Starship SN3’s April 3rd demise.

Starship SN4 was installed on top of a launch mount and hydraulic ram stand on April 23rd. (NASASpaceflight – bocachicagal)

SpaceX appears to have had no issue at all acquiring a replacement in a matter of weeks and it arrived and was installed several days ago. The purpose of the hardware is relatively simple: simulate the stresses one or three Raptor engines will create when ignited and ensure Starship’s ‘thrust puck’ and engine section can survive those stresses while filled with cryogenic liquid methane.

Each ram attaches to the thrust puck with the same hardware an actual Raptor uses, including the rods each engine needs for thrust vector control (TVC; i.e. active steering). In the event that Starship SN4 passes its cryogenic proof test(s) and engine stress simulation(s) with flying colors, SpaceX has already built, acceptance-tested, and shipped three Raptor engines to Boca Chica, where they are waiting inside an assembly tent for their call to action.

Once a Starship prototype passes acceptance testing and three Raptor engines can be installed, it will be a first for SpaceX’s next-generation rocket engine. For example, if SN4 makes it through testing and is ready to proceed into static fire operations, it will be the first time Raptor has operated in a multi-engine setup – always a significant milestone for any launch vehicle, including SpaceX’s own Falcon 9 and Merlin engines.

In case SN4 does make it to the other side, SpaceX is already prepared with both road closures and NOTAMs (Notices To Airmen) for static fire and hop tests spread out over the next week or so.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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Investor's Corner

Tesla uber bull Ron Baron says ‘the time to buy the stock is now’

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Credit: Tesla

In a new interview on Wednesday, Tesla uber bull Ron Baron said that anyone looking to buy the company’s stock should do so as soon as they can.

Baron, founder and CEO of Baron Capital and one of Tesla’s most persistent institutional bulls, used a CNBC Squawk Box appearance on Wednesday to deliver a familiar message with fresh urgency: In his opinion, Tesla stock is a buy:

“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.”

The Baron Capital frontman’s case is built around Full Self-Driving. Tesla reported 1.48 million active FSD subscriptions in the second quarter, up 56 percent year over year, and company officials have said roughly 55 percent of new North American deliveries left with a subscription enabled.

Baron framed that attach rate as proof the product is moving from enthusiast extra to default expectation, and as a reason software, not just vehicle volume, should drive the next phase of value.

His conviction on Tesla shares is not theoretical, as Baron Capital made its first Tesla investment in 2014, after years of meetings that began around the 2010 IPO roadshow. The firm later built a large SpaceX position starting in 2017.

Baron said those Musk-led bets have generated about $30 billion of the $71 billion in profits Baron Capital has produced for clients. He put the firm’s current exposure at roughly $25 billion in SpaceX and $5 billion in Tesla. Personally, he described SpaceX as his largest holding, at about $5 billion, with about $1.5 billion in Tesla and additional Tesla exposure through the firm’s funds.

That concentration is also a statement of loyalty. Asked about talk of a SpaceX-Tesla combination, Baron said he had already walked Elon Musk through arguments for and against a deal, then declined to repeat them on air. His public position was simpler: “Whatever you decide is better is what I’m going to support,” he said to Musk.

Baron also said that he picked up the farewell edition of the Model S after Tesla decided to sunset the vehicle earlier this year, calling it his favorite car he’s ever driven.

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Elon Musk

SpaceX’s next Starship launch is about to attempt its biggest leap yet

SpaceX targets September 22 for Starship Flight 14, its first attempt to reach real orbit.

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SpaceX has set September 22 as the target date for Starship’s 14th test flight, and this one carries a different goal than any of the 13 that came before it. Every previous Starship mission has intentionally flown a suborbital arc, reentering the atmosphere within the same hour it launched. Flight 14 is designed to send the craft into a genuine orbit around Earth for the first time.

The launch window opens at 7:15 a.m. Central time at Starbase in South Texas and runs for 75 minutes, pending regulatory approval, according to SpaceX’s mission description published Tuesday. If the flight goes as planned, Starship will circle the planet roughly six times at an altitude near 275 kilometers over about ten hours before a deorbit burn sends it toward a splashdown in the Pacific Ocean west of Chile, a departure from the Indian Ocean recoveries used on the last several flights.

The mission also marks the first attempt to put a working batch of Starlink V3 satellites into actual service. Flight 13 carried 20 of the new satellites in July, but because that mission never left a suborbital trajectory, the payload reentered along with the ship instead of separating into orbit.

SpaceX tells the FCC that Starship Flight 14 is going to orbit

Each V3 satellite is rated for roughly one terabit per second of downlink capacity, so a successful deployment on Flight 14 would be SpaceX’s largest single jump in network bandwidth since Starlink began flying on Falcon 9.

Flight 13 still did the heavier lifting on the technical side. That July mission flew a deliberately more stressful reentry profile to test Starship’s heat shield, and the ship survived its softest splashdown yet, intact enough for drone inspections shortly after landing. Elon Musk said the flight delivered “all the heat shield data we needed and then some,” a result Teslarati covered in detail when he later said SpaceX had solved the vehicle’s biggest reusability challenge. Flight 14 is where SpaceX starts spending that confidence on an actual orbital insertion rather than another controlled fall back to Earth.

One thing Flight 14 will not attempt is a tower catch of the ship. Musk floated the idea right after Flight 13, but walked the timeline back in August, saying a catch attempt was more likely “in a few months.” The Super Heavy booster will still aim for its own recovery, targeting an offshore landing point in the Gulf of America, the same approach used on recent flights.

September 22 is SpaceX’s own target, not a locked date. Starship’s schedule has slipped before over hardware readiness and FAA sign off, and the company has said as much in its own mission notes. But the plan itself represents the clearest marker yet that Starship is moving from a suborbital test program into something meant to carry paying payloads and, eventually, people.

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