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SpaceX just finished its third Starship rocket in two months and a fourth is on the way

SpaceX just finished its third full-scale Starship prototype in a handful of months. (NASASpaceflight - bocachicagal)

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SpaceX just rolled a completed Starship prototype to the launch pad for the third time in two months and began stacking the next rocket just hours after its assembly facilities were vacated.

SpaceX began building the latest Starship prototype – known as serial number 4 (SN4) – around March 23rd. Exactly 31 days later, SpaceX lifted the vast steel rocket onto a Roll Lift transporter and carried it roughly a mile down the road to the company’s Boca Chica, Texas test and launch facilities. In just a few hours, technicians lifted the rocket off its transporter and onto a fixed launch mount made out of thick steel beams, expediency made possible partly by the addition of new mounting points and hold-down clamps.

Sitting atop the late Starship SN3 prototype’s salvaged skirt, landing leg, and service section, the fate of Starship SN4 remains to be seen and the path it has taken to the pad is paved with the remains of several former prototypes. For the most part, that should be a positive aspect. Given how apparent it is that SpaceX is very quickly learning from past mistakes, SN4 has the best chance yet of successfully passing its proof tests and graduating into Raptor static fire and (perhaps) flight testing. However, if things don’t go as planned, SpaceX is perhaps just a week or two away from completing the next prototype – Starship SN5.

Starship SN4 rolled to the launch pad on Thursday, April 23rd, exactly one month after work on the rocket began. (Elon Musk)

A few hours after SpaceX lifted Starship SN4 onto its steel launch mount, CEO Elon Musk revealed an aerial photo of the rocket and its pad facilities taken with a drone. Recently painted gray and refurbished to undo damage done by Starship SN3’s April 3rd, that mount is currently configured with a strong metal frame and three powerful hydraulic rams. A nearly identical jig was damaged during SN3’s last test when a minor tsunamic of liquid nitrogen – used to safely simulate ultra-cold and explosive liquid oxygen and methane propellant – washed over the mount after the rocket burst.

Much like an ice cube can violently crack and pop when it rapidly changes temperature, untreated steel (almost always cheaper than the alternative) can also be catastrophically damaged by rapid temperature changes (thermal shock). This appears to be exactly what happened to the first hydraulic ram mount, which had visible cracks in photos taken after Starship SN3’s April 3rd demise.

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Starship SN4 was installed on top of a launch mount and hydraulic ram stand on April 23rd. (NASASpaceflight – bocachicagal)

SpaceX appears to have had no issue at all acquiring a replacement in a matter of weeks and it arrived and was installed several days ago. The purpose of the hardware is relatively simple: simulate the stresses one or three Raptor engines will create when ignited and ensure Starship’s ‘thrust puck’ and engine section can survive those stresses while filled with cryogenic liquid methane.

Each ram attaches to the thrust puck with the same hardware an actual Raptor uses, including the rods each engine needs for thrust vector control (TVC; i.e. active steering). In the event that Starship SN4 passes its cryogenic proof test(s) and engine stress simulation(s) with flying colors, SpaceX has already built, acceptance-tested, and shipped three Raptor engines to Boca Chica, where they are waiting inside an assembly tent for their call to action.

Once a Starship prototype passes acceptance testing and three Raptor engines can be installed, it will be a first for SpaceX’s next-generation rocket engine. For example, if SN4 makes it through testing and is ready to proceed into static fire operations, it will be the first time Raptor has operated in a multi-engine setup – always a significant milestone for any launch vehicle, including SpaceX’s own Falcon 9 and Merlin engines.

In case SN4 does make it to the other side, SpaceX is already prepared with both road closures and NOTAMs (Notices To Airmen) for static fire and hop tests spread out over the next week or so.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX is launching a secret spacecraft that could change how things are made in space

SpaceX’s secret disk-shaped Starfall capsule is targeting a market no reentry vehicle has cracked.

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SpaceX is targeting Tuesday, June 23 for the first flight of Starfall, a reentry capsule the company has developed almost entirely in private. The Falcon 9 launch window opens at 6:43 a.m. ET from Space Launch Complex 40 at Cape Canaveral Space Force Station, with a backup window available the same time on June 24. SpaceX has made no public announcement about the vehicle, only providing launch details. Everything known about it has come through FAA and FCC regulatory filings.

What makes Starfall different starts with its shape. Rather than the traditional cone used by Dragon and every other cargo return capsule in operation, Starfall is a flat disk that measures roughly  10.2 feet (3.1 meters) wide and just 2.5 feet (0.75 meters) tall, and weighing 4,630 pounds (2,100 kg) and capable of returning up to 2,200 pounds (1,000 kilograms) of payload from orbit. The disk geometry maximizes structural efficiency and payload volume relative to mass, and the heat shield mechanically jettisons just before splashdown, allowing recovery teams to retrieve both the capsule and the shield separately from the Pacific Ocean.

The difference with Starfall from existing competitors, such as Varda Space Industries, which has largely built the orbital manufacturing market and returns heavy payloads per flight is that Starfall’s specification is roughly 30 times more per mission, and is designed to be mass-produced and launched on either Falcon 9 or Starship. That combination of volume and launch access is something no standalone startup can replicate, and it puts SpaceX in direct competition with the companies that currently pay it to reach orbit.

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The intended market is orbital manufacturing: pharmaceuticals, protein crystals, semiconductors, and advanced optical fiber that physically cannot be produced in the presence of gravity. FAA documents describe Starfall’s long-term purpose as building a “self-sustaining commercial in-space manufacturing market” and as a potential successor to the industrial capabilities of the International Space Station, which is set to retire in the late 2020s. Military rapid global cargo delivery is a parallel application under active discussion with the Pentagon.

The reason some industries seek manufacturing in space comes down to gravity. On Earth, gravity causes materials to settle, separate, and deform during production. In microgravity, those constraints disappear.

SpaceX’s already controls launch access, which means it currently functions as the landlord for every competitor in the orbital manufacturing return space. Starfall converts that landlord position into vertical ownership, and it would no longer just carry other companies’ capsules to orbit, but rather operate the capsule, own the return logistics, and capture the service revenue directly. Viewed alongside Starlink, Colossus, and the xAI merger, Starfall fits a consistent pattern: SpaceX identifying infrastructure layers that others depend on and moving to own them outright. Orbital manufacturing return is the next layer on that list.

If Tuesday’s reentry, parachute sequence, and recovery demonstration goes as planned, the second FAA-approved test flight follows. A successful pair of demos would position SpaceX to begin offering Starfall as a commercial service, likely first to pharmaceutical and materials science customers before scaling toward the military and broader manufacturing segments.

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Tesla Semi spotted with ground truth validation equipment as launch looms

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Credit: Tesla

The Tesla Semi was spotted mounted with ground truth validation equipment as the company nears its looming launch. The Semi is Tesla’s Class 8 all-electric truck, and has been utilized in its earlier stages by many companies like PepsiCo. and Frito-Lay, who have been using it in a pilot program.

The Semi was spotted in Sunnyvale, California, and sports a typical ground truth validation unit that Tesla routinely uses on its vehicles. Ground truth validation is essentially the process of training supervised algorithms to ensure they can perform reliably. Tesla typically performs this on vehicles that are being released soon:

The Semi being spotted with this type of validation rig is important because it means the company is working on solidifying a Full Self-Driving model for its commercial vehicle offering. This would be a massive development for not only Tesla but also the logistics industry as a whole.

There are strict regulations on driving hours for commercial truck drivers, and autonomy is a way to potentially combat these issues. FSD is already a widely effective way that owners of typical passenger vehicles take stress out of travel. Even launching a semi-autonomous platform for truck drivers to use to increase safety, reduce fatigue, and increase productivity would be a huge development.

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The Semi has already proven to be an ideal solution for companies that use commercial logistics. It has increased efficiency and reduced operating costs for many companies that have been able to use it in pilot programs.

There are expected to be some bumps along the way. Tesla saw some challenges with FSD on the Cybertruck, as it had never had a vehicle with cameras at that height, so some of the features with FSD were not immediately available. Just a week ago, Tesla launched Actually Smart Summon (ASS) for Cybertruck, nearly three years after the vehicle was first delivered to customers.

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President Trump touts new Air Force One with Musk technology

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Credit: Air Force

President Donald Trump unveiled an upgraded Boeing 747-8 at Joint Base Andrews on June 19, 2026, describing the Qatar-gifted aircraft as an interim Air Force One equipped with advanced communications systems, including Starlink, Elon Musk’s SpaceX satellite internet service.

The plane, valued at around $400 million and modified for presidential use, serves as a bridge until the delayed VC-25B replacements arrive. Trump highlighted its luxury features and new technology during remarks to service members.

Trump stated:

“We have communication equipment up there that nobody’s ever seen before. It’s the highest level and, uh, including Starlink. My friend Elon is going to be very happy, but, uh, Starlink and we have, uh, four or five different sets of double and triple communications like people haven’t seen.”

He added:

“And it represents what can happen with hard work, innovation, and aggressive timelines because we did this quickly and yet there’s never been communication like is on this plane.”

The aircraft features a redesigned red, white, and blue livery and has been outfitted with Starlink satellite connectivity alongside other secure systems.

Trump praised the plane’s uniqueness, calling it among the world’s most luxurious. The gift from Qatar and subsequent modifications have drawn attention, with the jet positioned as a solution for presidential travel. It is expected to support operations, including potential ceremonial roles such as Fourth of July flyovers.

The event marked the formal introduction of the converted jet, which will help maintain capabilities while the primary Air Force One fleet undergoes modernization. Defense observers note the inclusion of commercial satellite technology like Starlink as part of efforts to ensure resilient communications, crucial to keep the country running as the President is in the sky.

President Trump’s comments underscored appreciation for rapid upgrades and innovation in equipping the aircraft. The plane remains a U.S. government asset and is slated for eventual transfer related to presidential library purposes after its service.

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