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SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal) SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal)

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SpaceX ‘tops off’ its South Texas Starship prototype with one final steel dome

SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal)

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On September 14th, South Texas SpaceX technicians lifted Starship Mk1’s third and final tank dome and began to attach it atop the prototype’s steel tank section, this time making use of a new method of integration.

This progress comes just two weeks before CEO Elon Musk is expected to present a detailed update on Starship’s newest design iteration. Musk is hopeful that – come his September 28th presentation – Starship Mk1 will be nearly complete and ready for its inaugural flight, a milestone that could come as early as October 13th according to Starship documents filed with the FCC.

This latest installation is likely either the last ring (or nearly so) to be stacked on top of Starship Mk1, paving the way for the eventual attachment of the spacecraft’s conical nose section and the fleshing out of its many internal subsystems and aerodynamic control surfaces. This particular milestone involved the attachment of Starship’s third and final tank bulkhead – in this case, the upper dome of the prototype’s liquid oxygen tank. Excluding hardware that might eventually be installed on the dome itself, this means that Starship Mk1’s tank and engine section has essentially been ‘topped off’.

As previously estimated by the author, this particular tank dome installation – the fifth completed by SpaceX’s Mk1 and Mk2 Starship teams – was done in a manner thus far unique. All previous installations have seen SpaceX technicians lower the domes – completed aside from one vertical weld for flexibility – inside the Starship’s cylindrical tank section. The steel domes are then carefully spot-welded to the side of the tank in their proper place – all while being supported by a large crane – before technicians can complete a seamless ring weld around their entire circumference.

Technicians carefully guide the Texas Starship’s first bulkhead into its propellant and propulsion section on July 30th. (NASASpaceflight – bocachicagal)

This time around, SpaceX welded the upper tank dome to its companion ring section while both elements were still staged on the ground. Once the dome was completely welded to the steel ring and a dome cap was installed to seal off the top, the ring segment was craned atop Starhip Mk1 on September 14th. It’s possible that this was planned all along for each Starship’s third and final tank dome, but the way CEO Elon Musk has previously described SpaceX’s semi-competitive Mk1 and Mk2 builds suggests that it may instead be a new assembly strategy that evolved in just the last month or two.

A cutaway view of an earlier Starship concept (BFS, circa 2017) shows a cargo/service/utility bay situated atop its upper tank dome. (SpaceX)

Instead of having to do the work of fitting, attaching, and ring-welding the bulkhead to Starship’s tank section 50-100 feet above ground, with all the associated rigging, scaffolding, and challenges such a work environment demands, technicians were able to do the majority of that work at ground-level. This method seems to offload the added challenge of dome installation to the vertical ring installation process, effectively merging the two processes into one much simpler (and safer) feat.

The fact that Starship Mk1’s tank section has now been capped (aside from several small access ports) indicates that all large, plumbing-related components have been installed inside the steel prototype. Up next for Starship Mk1 is the installation of its landing legs/fins/wings (at least two of which have already arrived on-site), canards, and a variety of smaller additions like valves, thrusters, ground connection points, and much more.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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Tesla app update makes Robotaxi ownership make a lot more sense

Tesla’s app now shows a live indicator when your car is actively driving itself.

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A recent Tesla app update, released last week  (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.

The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.

The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.

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As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.

As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.

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California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid

California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla

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California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.

The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.

California hits Tesla Cybercab and Robotaxi driverless cars with new law

Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.

California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.

The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.

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