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SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal) SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal)

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SpaceX ‘tops off’ its South Texas Starship prototype with one final steel dome

SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal)

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On September 14th, South Texas SpaceX technicians lifted Starship Mk1’s third and final tank dome and began to attach it atop the prototype’s steel tank section, this time making use of a new method of integration.

This progress comes just two weeks before CEO Elon Musk is expected to present a detailed update on Starship’s newest design iteration. Musk is hopeful that – come his September 28th presentation – Starship Mk1 will be nearly complete and ready for its inaugural flight, a milestone that could come as early as October 13th according to Starship documents filed with the FCC.

This latest installation is likely either the last ring (or nearly so) to be stacked on top of Starship Mk1, paving the way for the eventual attachment of the spacecraft’s conical nose section and the fleshing out of its many internal subsystems and aerodynamic control surfaces. This particular milestone involved the attachment of Starship’s third and final tank bulkhead – in this case, the upper dome of the prototype’s liquid oxygen tank. Excluding hardware that might eventually be installed on the dome itself, this means that Starship Mk1’s tank and engine section has essentially been ‘topped off’.

As previously estimated by the author, this particular tank dome installation – the fifth completed by SpaceX’s Mk1 and Mk2 Starship teams – was done in a manner thus far unique. All previous installations have seen SpaceX technicians lower the domes – completed aside from one vertical weld for flexibility – inside the Starship’s cylindrical tank section. The steel domes are then carefully spot-welded to the side of the tank in their proper place – all while being supported by a large crane – before technicians can complete a seamless ring weld around their entire circumference.

Technicians carefully guide the Texas Starship’s first bulkhead into its propellant and propulsion section on July 30th. (NASASpaceflight – bocachicagal)

This time around, SpaceX welded the upper tank dome to its companion ring section while both elements were still staged on the ground. Once the dome was completely welded to the steel ring and a dome cap was installed to seal off the top, the ring segment was craned atop Starhip Mk1 on September 14th. It’s possible that this was planned all along for each Starship’s third and final tank dome, but the way CEO Elon Musk has previously described SpaceX’s semi-competitive Mk1 and Mk2 builds suggests that it may instead be a new assembly strategy that evolved in just the last month or two.

A cutaway view of an earlier Starship concept (BFS, circa 2017) shows a cargo/service/utility bay situated atop its upper tank dome. (SpaceX)

Instead of having to do the work of fitting, attaching, and ring-welding the bulkhead to Starship’s tank section 50-100 feet above ground, with all the associated rigging, scaffolding, and challenges such a work environment demands, technicians were able to do the majority of that work at ground-level. This method seems to offload the added challenge of dome installation to the vertical ring installation process, effectively merging the two processes into one much simpler (and safer) feat.

The fact that Starship Mk1’s tank section has now been capped (aside from several small access ports) indicates that all large, plumbing-related components have been installed inside the steel prototype. Up next for Starship Mk1 is the installation of its landing legs/fins/wings (at least two of which have already arrived on-site), canards, and a variety of smaller additions like valves, thrusters, ground connection points, and much more.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla teases new market entrance with confusing and cryptic message

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(Credit: Tesla)

Tesla teased its entrance into a new market with a confusing and what appeared to be cryptic message on the social media platform X.

The company has been teasing its entrance into several markets, including Africa, which would be a first, and South America, where it only operates in Chile.

In September, Tesla started creating active job postings for the Colombian market, hinting it would expand its presence in South America and launch in a new country for the first time in two years.

Tesla job postings seem to show next surprise market entry

The jobs were related to various roles, including Associate Sales Manager, Advisors in Sales and Delivery, and Service Technicians. These are all roles that would indicate Tesla is planning to launch a wide-scale effort to sell, manage, and repair vehicles in the market.

Last night, Tesla posted its latest hint, a cryptic video that seems to show the outline of Colombia, teasing its closer than ever to market entry:

This would be the next expansion into a continent where it does not have much of a presence for Tesla. Currently, there are only two Supercharger locations on the entire continent, and they’re both in Chile.

Tesla will obviously need to expand upon this crucial part of the ownership experience to enable a more confident consumer base in South America as a whole. However, it is not impossible, as many other EV charging infrastructures are available, and home charging is always a suitable option for those who have access to it.

Surprisingly, Tesla seems to be more concerned about these middle-market countries as opposed to the larger markets in South America, but that could be by design.

If Tesla were to launch in Brazil initially, it may not be able to handle the uptick in demand, and infrastructure expansion could be more difficult. Brazil may be on its list in the upcoming years, but not as of right now.

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Tesla expands crucial Supercharging feature for easier access

It is a useful tool, especially during hours of congestion. However, it has not been super effective for those who drive non-Tesla EVs, as other OEMs use UI platforms like Google’s Android Auto or Apple’s iOS.

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tesla supercharger
Credit: Tesla

Tesla has expanded a crucial Supercharging feature that helps owners identify stall availability at nearby locations.

Tesla said on Tuesday night that its “Live Availability” feature, which shows EV owners how many stalls are available at a Supercharger station, to Google Maps, a third-party app:

Already offering it in its own vehicles, the Live Availability feature that Teslas have is a helpful feature that helps you choose an appropriate station with plugs that are immediately available.

A number on an icon where the Supercharger is located lets EV drivers know how many stalls are available.

It is a useful tool, especially during hours of congestion. However, it has not been super effective for those who drive non-Tesla EVs, as other OEMs use UI platforms like Google’s Android Auto or Apple’s iOS.

Essentially, when those drivers needed to charge at a Supercharger that enables non-Tesla EVs to plug in, there was a bit more of a gamble. There was no guarantee that a plug would be available, and with no way to see how many are open, it was a risk.

Tesla adding this feature allows people to have a more convenient and easier-to-use experience if they are in a non-Tesla EV. With the already expansive Supercharger Network being available to so many EV owners, there is more congestion than ever.

This new feature makes the entire experience better for all owners, especially as there is more transparency regarding the availability of plugs at Supercharger stalls.

It will be interesting to see if Tesla is able to expand on this new move, as Apple Maps compatibility is an obvious goal of the company’s in the future, we could imagine. In fact, this is one of the first times an Android Auto feature is available to those owners before it became an option for iOS users.

Apple owners tend to get priority with new features within the Tesla App itself.

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Elon Musk’s Boring Co goes extra hard in Nashville with first rock-crushing TBM

The Boring Company’s machine for the project is now in final testing.

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Credit: The Boring Company/X

The Boring Company is gearing up to tackle one of its toughest projects yet, a new tunnel system beneath Nashville’s notoriously tough limestone terrain. Unlike the soft-soil conditions of Las Vegas and Austin, the Music City Loop will require a “hard-rock” boring machine capable of drilling through dense, erosion-resistant bedrock. 

The Boring Company’s machine for the project is now in final testing.

A boring hard-rock tunneling machine

The Boring Company revealed on X that its new hard-rock TBM can generate up to 4 million pounds of grip force and 1.5 million pounds of maximum thrust load. It also features a 15-filter dust removal system designed to keep operations clean and efficient during excavation even in places where hard rock is present.

Previous Boring Co. projects, including its Loop tunnels in Las Vegas, Austin, and Bastrop, were dug primarily through soft soils. Nashville’s geology, however, poses a different challenge. Boring Company CEO and President Steve Davis mentioned this challenge during the project’s announcement in late July.

“It’s a tough place to tunnel, Nashville. If we were optimizing for the easiest places to tunnel, it would not be here. You have extremely hard rock, like way harder than it should be. It’s an engineering problem that’s fairly easy and straightforward to solve,” Davis said.

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Nashville’s limestone terrain

Experts have stated that the city’s subsurface conditions make it one of the more complex tunneling environments in the U.S. The Outer Nashville Basin is composed of cherty Mississippian-age limestone, a strong yet soluble rock that can dissolve over time, creating underground voids and caves, as noted in a report from The Tennessean.

Jakob Walter, the founder and principal engineer of Haushepherd, shared his thoughts on these challenges. “Limestone is generally a stable sedimentary bedrock material with strength parameters that are favorable for tunneling. Limestone is however fairly soluble when compared to other rack materials, and can dissolve over long periods of time when exposed to water. 

“Unexpected encounters with these features while tunneling can result in significant construction delays and potential instability of the excavation. In urban locations, structures at the ground surface should also be constantly monitored with robotic total stations or similar surveying equipment to identify any early signs of movement or distress,” he said.

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