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SpaceX launches two Starlink missions in 24 hours

Starlink 4-15 and 4-13, 23 hours apart. (Richard Angle/SpaceX)

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Two SpaceX Falcon 9 rockets have completed back-to-back Starlink launches less than 24 hours apart, successfully delivering 106 Starlink satellites to low Earth orbit (LEO).

Originally scheduled just a handful of hours apart, slight delays eventually saw Starlink 4-13 and Starlink 4-15 settle on 6:07 pm EDT, May 13th and 4:40 pm EDT, May 14th, respectively. Entering the final stretch, launch preparations went smoothly and both Falcon 9 rockets ultimately lifted off without a hitch.

Starlink 4-15, May 14th. (Richard Angle)

The series began with Starlink 4-13 on Friday. SpaceX chose Falcon 9 B1063 to support the Starlink launch and the booster did its job well, wrapping up its fifth launch since November 2020 with a rare landing aboard drone ship Of Course I Still Love You (OCISLY). Since SpaceX permanently transferred OCISLY from the East Coast to the West Coast in mid-2021, the drone ship has only supported five booster recoveries. Save for an unusual East Coast Starlink launch in May 2021, Falcon 9 B1061 has also primarily been tasked with supporting SpaceX’s West Coast launch manifest. With only one older pad – Vandenberg Space Force Base’s (VSFB) SLC-4 complex – available to SpaceX, the company’s West Coast Falcon launches are also considerably rarer than its East Coast missions.

SpaceX has also taken to using the pad – which is in an optimal location to launch satellites that orbit Earth’s poles – to launch several batches of Starlink satellites into more ordinary equatorial orbits, essentially augmenting the capabilities of its two Florida launch sites.

Starlink 4-13 and 4-15 were more or less identical, in that regard; both launched 53 Starlink V1.5 satellites into LEO to continue filling out the fourth of five Starlink orbital ‘shells’ that will make up SpaceX’s first licensed constellation. Since SpaceX began Plane 4 (or Group 4) launches in November 2021, the company has now completed 15 missions that carried a total of 860 Starlink V1.5 satellites into orbit. Excluding a solar storm-related fluke that destroyed almost an entire launch worth of satellites, all but 8 remain operational in orbit. According to astronomer Jonathan McDowell’s independent tracking, about 300 Group 4 Starlink satellites have reached operational orbits, while another 500 or so are either raising their orbits or waiting for the right moment to do so.

The original and current planned orbits of SpaceX’s first Starlink constellation. (WCCF Tech)

As of May 2022, the first shell or ‘group’ of SpaceX’s first Starlink constellation has about 1500 operational Starlink satellites of a nominal 1584. If all working Group 4 satellites currently in orbit become operational, SpaceX has another ~770 satellites or 15 launches to go to complete the shell (17 to finish Shell 1 and Shell 4). If SpaceX maintains its current six-month launch cadence of one Starlink mission every ~11 days, SpaceX’s first Starlink constellation could have around 3400 working satellites in orbit and be more than three-quarters complete by the end of 2022.

SpaceX, by all appearances, fully intends to push its vehicles and workforce to the absolute limits in 2022 in a bid to complete as many as 60 orbital launches. To launch Starlink 4-15, for example, SpaceX made an unprecedented decision to debut a brand new Falcon 9 booster on the internal mission, demonstrating just how fully its customers have embraced reusability and how much the company wants to expand its fleet of Falcon 9 boosters as quickly as possible.

Following Starlink 4-13 and 4-15, SpaceX has completed 20 launches in the first 19 weeks of 2022 and has another two launches scheduled in the last two weeks of May.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Cybertruck

Tesla Cybertruck production snaps back after ugly supplier fight

Cybertrucks are piling up again at Giga Texas after Tesla’s court win against a parts supplier.

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Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | X
Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | Youtube

Cybertruck production at Giga Texas is showing its first visible recovery since Tesla sued a supplier last month over withheld manufacturing tooling.

Aerial observer Joe Tegtmeyer flew over the Austin factory Wednesday morning and counted roughly 100 or more Cybertrucks filling the outbound lot, a sharp jump from the thin numbers seen in recent weeks. The flyover came a day after a judge granted Tesla a temporary restraining order against Angstrom Automotive Group, the parts supplier at the center of the dispute.

Tesla filed an emergency lawsuit in late July after Angstrom told the automaker it planned to close the Troy, Texas facility where Tesla’s die-cast tools, trim dies and other Cybertruck stamping equipment were housed. According to Tesla’s complaint, a shipment of 700 finished parts never left the building, and when Tesla sent representatives to retrieve its equipment, accompanied by law enforcement, they were turned away. Angstrom allegedly then asked for an extra $250,000 a week to keep operating, which Tesla’s filing described as holding its own property for ransom.

Tesla quietly made the Cybertruck even stronger

The restraining order gives Tesla immediate right of entry to Angstrom’s facility to recover the tooling. It is temporary, with a fuller hearing still to come, but the speed of Wednesday’s rebound suggests the Angstrom shortage was indeed the main bottleneck limiting Cybertruck output. Outbound lot counts are an imperfect measure of actual production, since finished trucks can sit for days before shipping, but a lot that full after a lean stretch is a meaningful signal.

Cybertruck output at Giga Texas has fluctuated all year as Tesla worked through supply issues and introduced new trims, including a cheaper Dual Motor AWD version that drew strong early demand.

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Elon Musk

Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

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SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

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Elon Musk

SpaceX has solved Starship’s biggest challenge, Elon Musk says

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Credit: SpaceX

Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.

During the company’s first-ever Earnings Call, the SpaceX CEO stated:

“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”

Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.

During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.

The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.

These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.

Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.

Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.

Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.

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