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SpaceX just surpassed ULA to snag an American launch record (and landed a rocket)

SpaceX has successfully launched and landed a rocket and placed 60 new Starlink satellites in orbit. (SpaceX)

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SpaceX has successfully completed its 84th Falcon 9 rocket launch (and 52nd booster landing), surpassing the United Launch Alliance’s Atlas V to snag a long-standing American launch record.

At 3:30 pm EDT (19:30 UTC), Falcon 9 lifted off right on time after a seven-day delay and rare one-day slip forward. The 6th Starlink v1.0 mission and 7th Starlink launch overall, Falcon 9 successfully placed another batch of 60 satellites in orbit just 35 days after an almost identical booster suffered SpaceX’s first in-flight engine failure in more than eight years. Thankfully, SpaceX says that it already determined what went wrong on March 18th and the successful launch on April 22nd certainly goes a long way towards confirming its conclusions.

Like all Starlink v1.0 launches, a flight-proven Falcon 9 booster (B1051’s fourth flight) and a new upper stage worked together to send some 16 metric tons (~35,000 lb) of Starlink satellites into a very low Earth orbit (VLEO). Booster B1051 performed exactly as expected on its fourth orbital-class launch, burning for about 2.5 minutes before separating and allowing an expendable Falcon 9 upper stage to continue to orbit with its Starlink payload. About six minutes later, after a successful reentry burn and landing burn, the rocket gently touched down on drone ship Of Course I Still Love You (OCISLY). Seconds later, the upper stage shut down after safely placing 60 Starlink satellites in the correct orbit.

(Richard Angle)
SpaceX has successfully launched (and landed) a Falcon 9 rocket once again, snagging a US launch record held by the United Launch Alliance (ULA) for a decade. (SpaceX)

Another six minutes later, the same upper stage successfully deployed all 60 Starlink satellites, allowing them to slowly spread out on there own – a bit like a giant deck of cards with the weight of a small tank.

The card-like nature of Starlink satellite deployment was exceptionally visible during SpaceX’s April 22nd Starlink-6 webcast. (SpaceX)

Aside from serving as an extremely reassuring return-to-flight and return-to-landing for Falcon 9 after an in-flight engine failure and two back-to-back booster landing failures, the successful launch also means that Falcon 9 now holds a significant US rocketry record. In essence, SpaceX’s workhorse rocket is now the most prolific US launch vehicle currently operating, surpassing the United Launch Alliance’s Atlas V. Since August 2002, the ULA rocket has completed 83 (mostly) successful launches.

Debuting more than eight years after Atlas V, Falcon 9 passed the 83 launch mark on March 18th and has now successfully crested 84 launches with its April 22nd Starlink-6 mission. In other words, despite operating less than half as long as Atlas V, Falcon 9 has already completed more launches than the ULA workhorse rocket, averaging one launch every 1.3 months compared to Atlas V’s 2.7 months. While SpaceX’s latest Falcon 9 v1.2 rocket variant has only launched 62 of its 84 missions since it debuted in 2015, it’s still considered slightly more reliable than the famously reliable Atlas V.

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Falcon 9 booster B1051, a flight-proven fairing, and a fresh upper stage prepare for SpaceX’s 7th 60-satellite Starlink launch on April 21st. (Richard Angle)

In short, SpaceX’s Falcon 9 rocket continues to prove itself to be exceptionally capable and reliable, while also managing to rapidly become one of the most-launched US rockets ever. Given that SpaceX is set on continuously and aggressively increasing the rocket’s launch cadence, Falcon 9 may be just a few years away from becoming the most-launched modern US rocket ever – a title currently held by Delta II (retired in 2018).

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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