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SpaceX wins NASA funds to build and test Starship’s orbital refueling technology

SpaceX has won $3M from NASA to build and test the first full-scale Starship refueling nozzles. (SpaceX)

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On September 27th, NASA announced a new round of Tipping Point funding worth a total of $43.2M that will be dispersed among 14 separate companies, all focused on advancing “important technologies necessary for sustained exploration of the Moon and Mars.”

Aside from Blue Origin and a dozen others, SpaceX received $3M to work with NASA’s Marshall Space Flight Center (MSFC) to build and test “cryogenic fluid couplers”, a type of nozzle Starship will need to refuel in orbit.

Noted multiple times over the years (and in recent days) by both SpaceX and CEO Elon Musk, an extremely robust and reliable method of orbital refueling is essential to the success of Starship’s current designed – perhaps more so than any other single aspect of the next-generation launch vehicle. Although Starship-Super Heavy will likely offer respectable performance in single-launch mode, the implicit need to recover and reuse both booster and spacecraft takes a big chunk out of the rocket’s potential capabilities.

Starship needs a ton of extra hardware and propellant to enable recovery and reuse, critical to the spacecraft’s affordability. (SpaceX)

Much like Falcon 9 and Heavy must sacrifice performance for booster landings, Super Heavy will also need to retain some amount of propellant for its boostback and landing burns. However, while just 1 kg of orbital payload is lost for every ~5-10 kg of extra hardware and propellant on the booster, things are far more consequential when discussing orbital stage reusability. Every single kilogram of hardware and propellant meant for Starship recovery and reuse will result in a 1:1 reduction in payload capacity. This becomes highly consequential when recovering the spacecraft involves the addition of something like 100-200 metric tons worth of wings, fins, heat shield tiles, batteries, propellant, and more.

As such, SpaceX is faced with a conundrum: to make spaceflight truly cheap, full reusability is a necessity, but full reusability almost fundamentally constrains the resultant rocket’s performance and utility. SpaceX’s solution: prolific orbital refueling on the order of anywhere from 1-10+ dedicated tanker launches for every Starship launch. By refueling in Earth orbit, be it low Earth orbit or something much more eccentric, Starship can be extremely reusable while still offering performance that even a similarly-sized, fully-expendable rocket couldn’t begin to compete with.

Although the theory behind SpaceX’s strategy is undeniably sound, the fact remains that orbital refueling has never been tested anywhere close to the scale, speed, or reliability Starship will need for numerous in-orbit refuelings to be a practical solution. Assuming SpaceX uses every ounce of Starship and Super Heavy’s performance for each tanker launch to low Earth orbit (LEO), Starship will have to be able to repeatedly and rapidly transfer at least 150 metric tons (330,000 lb) of liquid oxygen and methane in microgravity conditions.

Two Starships meet in Earth orbit for a refueling mission. (SpaceX)

Without Earth’s gravity and the force of multiple Raptor engines to help things along, it could be quite a challenge to transfer hundreds of tons of propellant in a reasonable timeframe while in orbit. In fact, SpaceX already has Space Act Agreements in place with NASA centers to mature orbital propellant transfer technology. The September 27th award simply continues that relationship, although this particular case involves the first direct funding from NASA – meant to help SpaceX over the “tipping point”.

This time around, SpaceX will work directly with NASA MSFC to build and test actual prototypes of the nozzles (“cryogenic fluid couplers”) Starship will use to mate and refuel in orbit.

“SpaceX will collaborate with NASA’s Marshall Space Flight Center in Huntsville, Alabama, to develop and test coupler prototypes – or nozzles – for refueling spacecraft such as the company’s Starship vehicle. A cryogenic fluid coupler for large-scale in-space propellant transfer is an important technology to aid sustained exploration efforts on the Moon and Mars.”

NASA, 09/27/19

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla FSD successfully completes full coast-to-coast drive with zero interventions

Tesla community members celebrated the milestone on X, and the feat earned praise from some of the electric vehicle maker’s executives.

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Credit: Grok Imagine

A Tesla owner has successfully completed a full coast-to-coast drive across the United States on Full Self-Driving (FSD) Supervised. The trip was accomplished with zero interventions.

Tesla community members celebrated the milestone on X, and the feat earned praise from some of the electric vehicle maker’s executives. 

FSD Coast-to-Coast

The coast-to-coast feat was accomplished by Tesla owner Davis Moss, who drives a stealth gray Model 3 with AI4 hardware. Based on data from the FSD database and a community tracker, the last 10,638.8 miles Moss drove in his Model 3 were completed using FSD 100% of the time. His vehicle is equipped with FSD v14.2.1.25, which was installed 12 days ago.

As per Moss in a celebratory post on X, his Model 3 was able to complete a full coast-to-coast drive across the United States in 2 days and 20 hours. His trip started at the Tesla Diner in Los Angeles, CA, and it ended in Myrtle Beach, SC. Overall, his trip spanned 2,732.4 miles. 

“This was accomplished with Tesla FSD V14.2 with absolutely 0 disengagements of any kind even for all parking including at Tesla Superchargers,” Moss stated in his post. He also added in later comments that there were zero close calls during the trip.

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Tesla community celebrates 

The FSD milestone trip was widely lauded by members of the Tesla community, especially since a coast-to-coast drive with zero interventions has been cited by Elon Musk as a target since October 2016, when Autopilot 2.0 was unveiled. At the time, Musk initially estimated that a coast-to-coast drive across the United States should be possible by the end of 2017. Considering Moss’ feat in his Model 3, it appears that Elon Musk’s estimate was not impossible at all. It was just late.

Musk himself celebrated the milestone on X, and so did Tesla VP of AI Software Ashok Elluswamy, who wrote “World’s first fully autonomous coast-to-coast drive, done with Tesla self-driving v14. Congrats and thank you @DavidMoss!” in a post on X. The official Tesla North America account also celebrated the feat, writing “First Tesla to drive itself from coast to coast w/ FSD Supervised. 0 interventions, all FSD” on X.

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Elon Musk: Tesla Model Y is world’s best-selling car for 3rd year in a row

The Model Y has now established an impressive streak that would otherwise have been impossible before Tesla. 

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Credit: Grok Imagine

Elon Musk has announced that the Tesla Model Y has become the world’s best-selling car by volume for the third consecutive year, capping 2025 with another dominant performance. 

The Model Y has now established an impressive streak that would otherwise have been impossible before Tesla. 

Three years in a row

Musk posted on X: “Tesla Model Y is now officially the world’s best-selling car for the third year in a row!” The CEO’s comment echoed an update that Tesla included in its 2025 recap, which highlighted, among other things, the Model Y’s incredible streak. 

The Model Y has held the title since 2023, outperforming traditional leaders like the Toyota RAV4 and Corolla thanks to its bang-for-the-buck nature and its stellar combination of practicality, performance, and tech. The Model Y is also lauded as one of the safest vehicles on the road, making it an ideal choice for families in key markets such as China. 

An impressive 2025

The Model Y’s sales feat in 2025 is especially impressive considering the introduction of the vehicle’s new variant. Tesla’s changeover to the new Model Y across its global factories resulted in sales being paused for some time in the first quarter. As per Tesla’s Q1 2025 vehicle delivery and production report, “the changeover of Model Y lines across all four of our factories led to the loss of several weeks of production in Q1.” 

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This suggests that the Model Y’s sales remained strong in 2025 to the point where it could still claim the title of the world’s best-selling vehicle by volume, even with its sales being throttled during the first quarter of the year. It would then be interesting to see just how far the Model Y can go in 2026, especially considering the rollout of new variants like the six-seat extended wheelbase Model Y L, the affordable Model Y Standard, and the top-tier Model Y Performance. 

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Tesla shares epic 2025 recap video, confirms start of Cybercab production

The cinematic montage, posted by the official Tesla account on X, celebrated the company’s progress in EVs, energy, and Robotaxi development.

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Credit: Tesla

Tesla has released an epic year-in-review video for 2025, recapping some of its major achievements from refreshed models to autonomy breakthroughs and production ramps. 

The cinematic montage, posted by the official Tesla account on X, celebrated the company’s progress in EVs, energy, and Robotaxi development while looking ahead to an even bigger 2026.

Tesla’s 2025 highlights recap

Tesla has had a busy 2025, as highlighted in the recap video. The video opened with Elon Musk explaining the company’s pursuit of sustainable abundance. A number of milestones were then highlighted, such as the rollout of FSD v14, Optimus’ numerous demos, the opening of the Tesla Diner in Hollywood, LA, the completion of the world’s first autonomous car delivery, and the launch of the Robotaxi network in Austin and the San Francisco Bay Area.

Tesla also highlighted several of its accomplishments over the year. As per the company, the Model Y was the year’s best-selling vehicle globally again, and Teslas became more affordable than ever thanks to the Model 3 and Model Y Standard. Other key models were also rolled out, such as the refreshed Model S and X, as well as the new Model Y, the new Model Y Performance, and the six-seat, extended wheelbase Model Y L. 

The Megablock was also unveiled during the year, and the Supercharger Network grew by 18%. Over 1 million Powerwalls were also installed during the year, and the Cybertruck became the first EV truck to get both an IIHS Top Safety Pick+ award and an NHTSA 5-Star safety rating. 

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Cybercab production confirmed

Interestingly enough, Tesla also confirmed in its 2025 recap video that the production of the Cybercab has started. This bodes well for the vehicle, as it could result in the vehicle really being mass-produced in the first half of 2026. Elon Musk confirmed during the 2025 Annual Shareholder Meeting that Cybercab production should earnestly start around April 2026

Musk has also noted that the Cybercab will be Tesla’s highest-volume vehicle yet, with the company aiming for an annual production rate of about 2 million units. “If you’ve seen the design of the Cybercab line, it doesn’t look like a normal car manufacturing line,” Musk said earlier this year. “It looks like a really high-speed consumer electronics line. In fact, the line will move so fast that actually people can’t even get close to it.”

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