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Tesla’s 4680 cell production process outlined in Giga Berlin’s revised filings

Credit: Tesla, Tobias Lindh/Twitter

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Tesla’s revised documents for Gigafactory Berlin have been posted online, and they are a treasure trove of information. The documents provided some new details about Tesla’s planned 4680 battery plant in Gigafactory Berlin, which Elon Musk noted is on track to be one of the world’s largest battery production facilities. They also outlined how Tesla’s 4680 cells are produced. 

While sections of the filing pertaining to the planned 4680 battery cell plant in Giga Berlin were blacked out due to sensitive information that could not be made public, the documents show some important tidbits about the upcoming facility. This includes the facility’s cell production operations over four floors, with anode and cathode production on the first floor and tabless cell production on the third floor. The battery plant is massive, requiring large foundations similar to Gigafactory Berlin’s Phase 1 zone. 

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Most importantly, Tesla also submitted a simplified diagram of its 4680 battery cell production process, though most of the diagram was blacked out in the revised filing’s public release. However, the company provided a brief overview of how its new battery cell will be produced in the upcoming facility (roughly translated through Google Translate). 

“The battery the Gigafactory Berlin requires special systems and process steps. The anodes and cathodes consist of coated current collector foils. Copper is used as the material for the anode foil and aluminum is used for the cathode foil. The anode and cathode components are manufactured in mixed processes (A020-01 and A020-02), which only use materials in powder form. The new materials used are tested and approved in our own laboratory (A020-11). 

“In order for the powder coating to adhere to the two films, they must first be pre-coated with a thin layer of adhesive (substrate) (A020-03 and A020-04). This substrate is delivered in containers. The pre-coating is necessary because a dry coating with powder takes place. After the anode and cathode components have been mixed, they are applied as a coating to the respective substrate-coated film in order to establish electrical contact (A020-05 and A020-06). The current collector foils, coated with the anode or cathode components, result in the finished anode or cathode. 

The revised filings also provided a general idea of how Tesla’s tabless cell production works. Among these is the fact that the finished 4680 cells would be subjected to 10 days’ worth of curing after their formation. 

“The anode or cathode is then cut to the required lengths with a laser in the “tabless process” (A020-08). The anode, the cathode and the separator are alternately placed one on top of the other and rolled up into a roll. This roller is then inserted into a metal housing, which is manufactured from steel rollers in a die-cutting and deep-drawing process (A020-07). In the assembly area, the final assembly and filling of the cell takes place with small amounts of electrolyte (approx. 10% of the cell weight) (A020-09). 

“The electrolyte is absorbed by the electrode coatings and enables the lithium ions to move back and forth between the anode and cathode. The housing is then closed with a lid in a welding process. The last step is the formation (A020-10) of the cell. In the formation process, the cell is electrically started up by charging and discharging it under different temperature conditions. The finished cell remains in this area for approx. 10 days and is then put to further use. The cells produced are subjected to random quality control in our own laboratory (A020-11).” 

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A link to Tesla’s filings for Gigafactory Berlin could be found here

Do you have anything to share with the Teslarati Team? We’d love to hear from you, email us at tips@teslarati.com.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Elon Musk’s Starbase, TX included in $84.6 million coastal funding round

The funds mark another step in the state’s ongoing beach restoration and resilience efforts along the Gulf Coast.

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Credit: SpaceX/X

Elon Musk’s Starbase, Texas has been included in an $84.6 million coastal funding round announced by the Texas General Land Office (GLO). The funds mark another step in the state’s ongoing beach restoration and resilience efforts along the Gulf Coast.

Texas Land Commissioner Dawn Buckingham confirmed that 14 coastal counties will receive funding through the Coastal Management Program (CMP) Grant Cycle 31 and Coastal Erosion Planning and Response Act (CEPRA) program Cycle 14. Among the Brownsville-area recipients listed was the City of Starbase, which is home to SpaceX’s Starship factory.

“As someone who spent more than a decade living on the Texas coast, ensuring our communities, wildlife, and their habitats are safe and thriving is of utmost importance. I am honored to bring this much-needed funding to our coastal communities for these beneficial projects,” Commissioner Buckingham said in a press release

“By dedicating this crucial assistance to these impactful projects, the GLO is ensuring our Texas coast will continue to thrive and remain resilient for generations to come.”

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The official Starbase account acknowledged the support in a post on X, writing: “Coastal resilience takes teamwork. We appreciate @TXGLO and Commissioner Dawn Buckingham for their continued support of beach restoration projects in Starbase.”

The funding will support a range of coastal initiatives, including beach nourishment, dune restoration, shoreline stabilization, habitat restoration, and water quality improvements.

CMP projects are backed by funding from the National Oceanic and Atmospheric Administration and the Gulf of Mexico Energy Security Act, alongside local partner matches. CEPRA projects focus specifically on reducing coastal erosion and are funded through allocations from the Texas Legislature, the Texas Hotel Occupancy Tax, and GOMESA.

Checks were presented in Corpus Christi and Brownsville to counties, municipalities, universities, and conservation groups. In addition to Starbase, Brownsville-area recipients included Cameron County, the City of South Padre Island, Willacy County, and the Willacy County Navigation District.

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The Boring Company wins key approval for Nashville Music City Loop

The approval allows The Boring Company to use state-owned right-of-way along Tennessee’s highway system.

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the boring company's vegas loop entrance
(Credit: Sam Morris, LVCVA/Las Vegas News Bureau)

Tennessee Gov. Bill Lee announced that the Tennessee Department of Transportation (TDOT) and the Federal Highway Administration (FHWA) have jointly approved The Boring Company’s lease application and enhanced grading permit for the Music City Loop.

The approval allows The Boring Company to use state-owned right-of-way along Tennessee’s highway system, clearing a key hurdle for the privately funded tunnel project that aims to connect downtown Nashville to Nashville International Airport in approximately eight minutes, the Office of the TN Governor wrote in a press release.

“Tennessee continues to lead the nation in finding innovative solutions to accommodate growth, and in partnership with The Boring Company, we are exploring possibilities we couldn’t achieve on our own,” Gov. Lee said in a statement.

“The Boring Company is grateful for the leadership and hard work of federal, state, and local agencies in bringing this project to a shovel-ready point,” The Boring Company President Steve Davis said. “Music City Loop will be a safe, fast, and fun public transportation system, and we are excited to build it in Nashville.”

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With lease and permitting approvals secured, The Boring Company will move forward with the Loop system’s construction immediately. The first segment of the Loop system is expected to be operational by the end of the year.

The Music City Loop will run beneath state-owned roadways and is designed to connect downtown Nashville to the airport, as well as lower Broadway to West End. The project will be 100% privately funded.

“The Music City Loop shows what’s possible when we leverage private-sector innovation and American ingenuity to solve transportation challenges,” said U.S. Transportation Secretary Sean Duffy. “TDOT’s lease approval will help advance this ambitious project as we work to reduce congestion and make travel more seamless for the American people.”

The Boring Company described the Loop as an all-electric, zero-emissions, high-speed underground transportation system that will meet or exceed safety standards. The Vegas Loop, for one, earned a 99.57% safety and security rating from the DHS and the TSA, the highest score ever awarded to any transportation system.

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Tesla China extends its 7-year financing promotion once more

The move marks Tesla’s second extension of the program this year.

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Credit: Tesla Asia/X

Tesla has extended its seven-year ultra-low-interest and five-year interest-free financing programs in China once more, pushing the offers through March 31, the end of the first quarter.

The move marks Tesla’s second extension of the program this year. The financing plan was first introduced on January 6 as a strategy aimed at offsetting higher ownership costs ahead of China’s planned 5% NEV purchase tax in 2026.

The original promotion was set to expire at the end of January but was extended to the end of February. This has now been extended again through March.

The repeated extensions reflect growing competitive pressure. Tesla’s 2025 retail sales in China totaled 625,698 units, representing a 4.78% year-on-year decline, as per data compiled by CNEV Post. That being said, this decline is partly caused by the Model Y’s changeover to its new variant in Q1 2025, which resulted in lower sales during the quarter. 

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In early 2026, the Model Y also lost its position as China’s top-selling EV in January to Xiaomi’s YU7, though this was also a month when Tesla primarily exported vehicles to foreign territories, which pushed local delivery numbers lower.

During January 2026, Tesla China exported 50,644 vehicles, roughly 1.7 times higher than the same month a year ago and more than 15 times higher than December’s level.

Tesla’s financing push has not gone unanswered. BYD this week introduced its own seven-year low-interest plan across its Ocean lineup and Fang Cheng Bao sub-brand, also valid through March 31. Other competitors including NIO, XPeng, Li Auto, and Geely Auto have already rolled out extended-term loan programs as well.

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