Tesla has been pretty open about the idea that its next-generation of vehicles and its 20 million EV target for 2030 would rely on its ability to scale its 4680 battery production. This task, at least according to experts, has proven to be especially challenging.
Unveiled during Battery Day nearly two years ago, 4680 cells are expected to provide Tesla with substantial manufacturing cost reductions and efficiencies. According to statements from several experts in the field, the use of larger cells and a dry-coat electrode process could enable Tesla to halve the cost of a Model Y battery.
Twelve experts who are reportedly close to Tesla, or at least familiar with the company’s new battery technology, shared their insights with Reuters. Among the 12 experts, nine reportedly have close ties to Tesla, while three have examined the company’s previous battery technology thoroughly through an extensive teardown.
According to the publication’s sources, Tesla is only halfway towards its goal of successfully rolling out its 4680 cells. While the EV maker already sees benefits from the use of larger cells, Tesla is still reportedly seeing challenges with scaling its dry-coat electrode process.
This, according to the experts, was because Tesla’s dry-coat electrode process is so new and unproven that the company is still having trouble scaling its operations to the point where savings become substantial. Still, the publication’s sources have stated that Tesla would probably still be able to fully implement its 4680 cells’ dry coat electrode process next year.
2019 Nobel laureate and lithium-ion battery pioneer Stan Whittingham believes that Tesla would ultimately solve the challenges associated with its 4680 battery production ramp, though he also noted that Elon Musk might have been too optimistic with his target timeframe for the next-generation batteries’ rollout. “I think he will solve it, but it won’t be as quick as he likes. It’s going to take some time to really test it,” Whittingham said.
Reuters‘ sources noted that if all the potential efficiencies from the use of 4680 batteries are realized, the manufacturing cost for the Model Y’s 4680 structural battery could fall to just about $5,000-$5,500 — roughly half the cost of a 2170 pack. So far, Tesla is reportedly seeing about $2,000 to $3,000 worth of cost savings, mainly due to its use of bigger cells.
With Tesla’s 2170 battery packs, the company reportedly uses about 4,400 cells for the Model Y. The 2170 packs also require 17,600 points that need to be welded — about four welds per cell — to create a battery that can be integrated into the all-electric crossover. This is reduced significantly with the use of 4680 cells. The experts noted that Tesla only needs 830 cells for its Model Y 4680 structural pack, and since there are only two weld points for each cell, the total weld points per vehicle drops to just 1,660 points.
But while Tesla has made tons of headway with its 4680 batteries, and while the company already sees savings due to its use of larger cells, the EV maker still needs to master and scale its dry electrode process. Once that’s done, Tesla could effectively attain the holy grail of its next-generation batteries. “Bulking up the battery cell helped a lot in boosting efficiency, but pushing for 50% cost savings for the cell as a whole is another matter. That will depend on whether Tesla can deploy the dry-coating process successfully in a factory,” one of Reuters‘ sources said.
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Cybertruck
Tesla drops latest hint that new Cybertruck trim is selling like hotcakes
According to Tesla’s Online Design Studio, the new All-Wheel-Drive Cybertruck will now be delivered in April 2027. Earlier orders are still slated for early this Summer, but orders from here on forward are now officially pushed into next year:
Tesla’s new Cybertruck offering has had its delivery date pushed back once again. This is now the second time, and deliveries for the newest orders are now pushed well into 2027.
According to Tesla’s Online Design Studio, the new All-Wheel-Drive Cybertruck will now be delivered in April 2027. Earlier orders are still slated for early this Summer, but orders from here on forward are now officially pushed into next year:
🚨 Tesla has updated the $59,990 Cybertruck Dual Motor AWD’s estimated delivery date to April 2027.
First deliveries are still slated for June, but if you order it now, you’ll be waiting over a year.
Demand appears to be off the charts for the new Cybertruck and consumers are… pic.twitter.com/raDCCeC0zP
— TESLARATI (@Teslarati) February 26, 2026
Just three days ago, the initial delivery date of June 2026 was pushed back to early Fall, and now, that date has officially moved to April 2027.
The fact that Tesla has had to push back deliveries once again proves one of two things: either Tesla has slow production plans for the new Cybertruck trim, or demand is off the charts.
Judging by how Tesla is already planning to raise the price based on demand in just a few days, it seems like the company knows it is giving a tremendous deal on this spec of Cybertruck, and units are moving quickly.
That points more toward demand and not necessarily to slower production plans, but it is not confirmed.
Tesla Cybertruck’s newest trim will undergo massive change in ten days, Musk says
Tesla is set to hike the price on March 1, so tomorrow will be the final day to grab the new Cybertruck trim for just $59,990.
It features:
- Dual Motor AWD w/ est. 325 mi of range
- Powered tonneau cover
- Bed outlets (2x 120V + 1x 240V) & Powershare capability
- Coil springs w/ adaptive damping
- Heated first-row seats w/ textile material that is easy to clean
- Steer-by-wire & Four Wheel Steering
- 6’ x 4’ composite bed
- Towing capacity of up to 7,500 lbs
- Powered frunk
Interestingly, the price offering is fairly close to what Tesla unveiled back in late 2019.
Elon Musk
Elon Musk outlines plan for first Starship tower catch attempt
Musk confirmed that Starship V3 Ship 1 (SN1) is headed for ground tests and expressed strong confidence in the updated vehicle design.
Elon Musk has clarified when SpaceX will first attempt to catch Starship’s upper stage with its launch tower. The CEO’s update provides the clearest teaser yet for the spacecraft’s recovery roadmap.
Musk shared the details in recent posts on X. In his initial post, Musk confirmed that Starship V3 Ship 1 (SN1) is headed for ground tests and expressed strong confidence in the updated vehicle design.
“Starship V3 SN1 headed for ground tests. I am highly confident that the V3 design will achieve full reusability,” Musk wrote.
In a follow-up post, Musk addressed when SpaceX would attempt to catch the upper stage using the launch tower’s robotic arms.
“Should note that SpaceX will only try to catch the ship with the tower after two perfect soft landings in the ocean. The risk of the ship breaking up over land needs to be very low,” Musk clarified.
His remarks suggest that SpaceX is deliberately reducing risk before attempting a tower catch of Starship’s upper stage. Such a milestone would mark a major step towards the full reuse of the Starship system.
SpaceX is currently targeting the first Starship V3 flight of 2026 this coming March. The spacecraft’s V3 iteration is widely viewed as a key milestone in SpaceX’s long-term strategy to make Starship fully reusable.
Starship V3 features a number of key upgrades over its previous iterations. The vehicle is equipped with SpaceX’s Raptor V3 engines, which are designed to deliver significantly higher thrust than earlier versions while reducing cost and weight.
The V3 design is also expected to be optimized for manufacturability, a critical step if SpaceX intends to scale the spacecraft’s production toward frequent launches for Starlink, lunar missions, and eventually Mars.
News
Tesla FSD (Supervised) could be approved in the Netherlands next month: Musk
Musk shared the update during a recent interview at Giga Berlin.
Tesla CEO Elon Musk shared that Full Self-Driving (FSD) could receive regulatory approval in the Netherlands as soon as March 20, potentially marking a major step forward for Tesla’s advanced driver-assistance rollout in Europe.
Musk shared the update during a recent interview at Giga Berlin, noting that the date was provided by local authorities.
“Tesla has the most advanced real-world AI, and hopefully, it will be approved soon in Europe. We’re told by the authorities that March 20th, it’ll be approved in the Netherlands,’ what I was told,” Musk stated.
“Hopefully, that date remains the same. But I think people in Europe are going to be pretty blown away by how good the Tesla car AI is in being able to drive.”
Tesla’s FSD system relies on vision-based neural networks trained on real-world driving data, allowing vehicles to navigate using cameras and AI rather than traditional sensor-heavy solutions.
The performance of FSD Supervised has so far been impressive. As per Tesla’s safety report, Full Self-Driving Supervised has already traveled 8.3 billion miles. So far, vehicles operating with FSD Supervised engaged recorded one major collision every 5,300,676 miles.
In comparison, Teslas driven manually with Active Safety systems recorded one major collision every 2,175,763 miles, while Teslas driven manually without Active Safety recorded one major collision every 855,132 miles. The U.S. average during the same period was one major collision every 660,164 miles.
If approval is granted on March 20, the Netherlands could become the first European market to greenlight Tesla’s latest supervised FSD (Supervised) software under updated regulatory frameworks. Tesla has been working to secure expanded FSD access across Europe, where regulatory standards differ significantly from those in the United States. Approval in the Netherlands would likely serve as a foundation for broader EU adoption, though additional country-level clearances may still be required.
Tesla drops latest hint that new Cybertruck trim is selling like hotcakes
Elon Musk outlines plan for first Starship tower catch attempt
