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Tesla Armor Glass patent reveals ‘bulletproof’ secret to Cybertruck durability
Tesla rolled out several new patents related to the Cybertruck today, one of them being the “bulletproof” Armor Glass that CEO Elon Musk talked about on several occasions. The Cybertruck’s durability has been one of the vehicle’s most notorious features. The patent describes the multi-layered design that Tesla will use across several of its cars to prevent owners from spending big bucks on new windshields or windows after a scratch, crack or chip.
Perhaps the most notable memory from the Cybertruck event in November 2019 was when Tesla Chief Designer Franz von Holzhausen threw a metal ball at the Cybertruck’s driver’s door glass after slamming the stainless steel exoskeleton with a sledgehammer. After claiming the glass was durable enough to sustain several blows without cracking, the window did smash with the signature broken spheres imprinted into everyone’s mind who watched the event.
(Credit: Tesla)
Elon Musk stated that Franz’s initial sledgehammer hits damaged the base of the glass, weakening them to the point that the steel balls were able to easily break it. Musk proved later that the windows really were super durable by releasing a video of Franz throwing the same metal balls at the glass right before the Cybertruck was rolled out on stage. Now, the patent explains how Tesla created durable and near-indestructible automobile glass.
According to the patent, the combination of the “multi-layer glass stack” has about a 10% chance of failure with an impact of 2 J.
Tesla’s multi-layer glass stack is comprised of the following: an inner-facing layer that has been chemically strengthened with high strength in flexibility. It measures between .5 and 1.1 millimeters thick and has an adhesive interlayer, which conjoins it to an outer-facing layer that has energy absorptive properties. The outer layer includes “non-soda lime, low-CTE, high densification glass” that measures between 2 and 5 millimeters thick. The two layers and then joined together by the energy absorbent adhesive. The outer layer is comprised of borosilicate, a low-melting-point glass made from silica and boric oxide that is more resistant to thermal shock than any other common glass.
Tesla focused heavily on the process of creating a highly durable automotive glass that would be able to withstand normal instances on the road and remain damage-free during operation. The patent states that, typically, automotive glass can be chipped, cracked, or broken without much external force; something as small as a pebble that is launched into the air by another vehicle can cause enough damage to warrant an entire windshield replacement. Tesla wanted to avoid this as windshields can be expensive and difficult to replace.
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- Credit: US Patent Office
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- Credit: US Patent Office
In fact, the external-facing layer, in some embodiments, has the ability to resist crack initiation and crack propagation, making it durable in the event of a collision or if a foul ball happens to hit some glass when you’re at your kid’s little league game. It doesn’t appear that the Cybertruck will be the only vehicle to utilize the glass, as another illustration within the patent shows a sedan.
When Musk joined Jay Leno in a Cybertruck ride that was aired on MSNBC’s Jay Leno’s Garage a year ago today, the former late-night TV show host asked the Tesla CEO why anyone would want bulletproof, armored glass on their truck.
“Because it’s badass, and it’s super cool,” Musk quickly replied. “Do you want your truck to be bulletproof or not?”
The full patent for Tesla’s Armored Glass is available below.
Tesla Cybertruck Armored Glass by Joey Klender on Scribd
News
Tesla adjusts Robotaxi safety monitor strategy in Austin with new service area
The positioning of the driver, as well as the driver’s hands being closer to the steering wheel, is more similar to what Tesla is doing in the Bay Area Robotaxi program than it is to what it has done in Austin.
Tesla has adjusted its Robotaxi safety monitor strategy in Austin after it expanded its service area in the city last week for the third time.
Tesla has been operating its Robotaxi platform in Austin since June 22. The vehicles have been operated without a driver, but Tesla has placed safety monitors in the passenger’s seat as a precaution.
The safety monitors are responsible for performing any necessary interventions and maintaining a safe and comfortable cabin for riders as they experience Tesla’s first venture into the driverless ride-sharing space.
Last week, Tesla expanded its service area in Austin for the third time, expanding it from about 90 square miles to 170 square miles. The expansion included new territory, including the Austin-Bergstrom International Airport, Tesla’s Gigafactory Texas, and several freeways.
Tesla Robotaxi geofence expansion enters Plaid Mode and includes a surprise
The freeway is an area that is uncharted territory for the Tesla Robotaxi program, and this fact alone encouraged Tesla to switch up its safety monitor positioning for the time being.
For now, they will be riding in the driver’s seat when routes require freeway travel:
Sept 1 in Austin and our Robotaxi arrived with Tesla safety driver in the driver seat, similar to the Bay area (no logo on the car). Here’s that first moment when I realized, our autonomous car was heading onto the freeway. pic.twitter.com/1QfyN2Ubzf
— Gail 🇺🇸 (@gailalfaratx) September 2, 2025
The positioning of the driver, as well as the driver’s hands being closer to the steering wheel, is more similar to what Tesla is doing in the Bay Area Robotaxi program than it is to what it has done in Austin.
This is sure to draw criticism from skeptics, but it is simply a step to keep things controlled and safe while the first Robotaxi drives take passengers on the highway with this version of the Full Self-Driving software.
This FSD version differs from the one that customers have in their own vehicles, but CEO Elon Musk has indicated something big is coming soon. FSD v14 is coming to vehicles in the near future, and Musk has said its performance is pretty incredible.
Tesla’s Elon Musk shares optimistic teaser about FSD V14: “Feels sentient”
News
Tesla has best month ever in Turkey with drastic spike in sales
Tesla managed to sell 8,730 Model Y vehicles in Turkey, outpacing almost every competitor by a substantial margin. Only one brand sold better than Tesla in August in Turkey, and it was Renault.
Tesla had its best monthly performance ever in Turkey in August, thanks to a drastic spike in sales.
Tesla saw an 86 percent bump in sales of the new Model Y in Turkey in August compared to July, dominating the market.
The performance was one of Tesla’s best in the market, and the company’s sales for the month accounted for half of all EV sales in Turkey for August, as it dominated and led BYD, which was the second-best-selling brand with just 1,639 units sold.
Tesla managed to sell 8,730 Model Y vehicles in Turkey, outpacing almost every competitor by a substantial margin. Only one brand sold better than Tesla in August in Turkey, and it was Renault.
Turkey reported 8,730 Tesla sales and 10.6% market share in August. BEV penetration is 21.3% and Tesla has 49.9% of this segment. 🇹🇷
• Market share is 558 basis points or 111% above the 3-month trailing average of 5.0%
• Tesla second best-selling brand
• Model Y best-selling… pic.twitter.com/qLhX7VQWXp— Roland Pircher (@piloly) September 2, 2025
Electric vehicles are, in some ways, more desirable than their gas counterparts in Turkey for several reasons. Most of the reasoning is financial.
First, EVs are subject to a lower Special Consumption Tax in Turkey. EVs can range from 25 percent to up to 170 percent, but this is less than the 70 to 220 percent rate that gas-powered vehicles can face. The tax is dependent on engine size.
Additionally, EVs are exempt from the annual Motor Vehicle Tax for the first ten years, providing consumers with a long-term ownership advantage. There are also credits that can amount to $30,000 in breaks, which makes them more accessible and brings down the cost of ownership.
Let’s not forget the other advantages that are felt regardless of country: cheaper fuel costs, reduced maintenance, and improved performance.
The base Model Y is the only configuration available in Turkey currently.
News
Tesla is upgrading airbag safety through a crazy software update
“This upgrade builds upon your vehicle’s superior crash protection by now using Tesla Vision to help offer some of the most cutting-edge airbag performance in the event of a frontal crash.”
Tesla is upgrading airbag safety through a crazy software update, which will utilize the company’s vision-first approach to enable better protection in the event of an accident.
Over the years, Tesla has gained an incredible reputation for prioritizing safety in its vehicles, with crash test ratings at the forefront of its engineers’ minds.
This has led to Tesla gaining numerous five-star safety ratings and awards related to safety. It is not just a statistical thing, either. In the real world, we’ve seen Teslas demonstrate some impressive examples of crash safety.
Everything from that glass roof not caving in when a tree falls on it to a Model Y surviving a drive off a cliff has been recorded.
However, Tesla is always looking to improve safety, and unlike most companies, it does not need a physical hardware update to do so. It can enhance features such as crash response and airbag performance through Over-the-Air software updates, which download automatically to the vehicle.
In Tesla’s 2025.32 Software Update, the company is rolling out a Frontal Airbag System Enhancement, which aims to use Tesla Vision, the company’s camera-based approach to self-driving, to keep occupants safe.
The release notes state (via NotaTeslaApp):
“This upgrade builds upon your vehicle’s superior crash protection by now using Tesla Vision to help offer some of the most cutting-edge airbag performance in the event of a frontal crash. Building on top of regulatory and industry crash testing, this release enables front airbags to begin to inflate and restrain occupants earlier, in a way that only Tesla’s integrated systems are capable of doing, making your car safer over time.”
The use of cameras to predict a better time to restrain occupants with seatbelts and inflate airbags prior to a collision is a fantastic way to prevent injuries and limit harm done to those in the vehicle.
The feature is currently limited to the Model Y.
Tesla adjusts Robotaxi safety monitor strategy in Austin with new service area
Tesla has best month ever in Turkey with drastic spike in sales
Tesla is upgrading airbag safety through a crazy software update
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