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Tesla’s partner IDRA shares insights on the Cybertruck Giga Press’ potential

Credit: Idea Group/YouTube

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Tesla’s next generation of vehicles will be built on the back of the Giga Press, a machine capable of producing massive, single-piece casts for critical components like an electric car’s rear underbody. In a recent video, IDRA, the company building the house-sized die-casting contraptions, shared some insights on the daunting machine’s development, its advantages, and its upcoming iterations like the 8,000-ton Giga Press that will be used for the Tesla Cybertruck. 

In a recently posted video, IDRA General Manager Riccardo Ferrario explained that the Giga Press is specifically designed to be as environmentally-conscious as possible. Developed over several years, the Giga Press could provide automakers with a number of key advantages, such as less investments, less handling of parts, better quality, less energy consumption, and lower CO2 emissions. Consequently, these are things that are incredibly important to a company like Tesla, which has established itself as the frontrunner in the sustainable transportation movement.

Much like Tesla’s electric car lineup, the Giga Press family is only getting started. As explained by the executive, IDRA is still looking to expand the Giga Press family, and recently, the company was able to do just that. Just last month, Ferrario remarked that IDRA received the first order for its largest machine yet—an 8,000-ton Giga Press specifically designed to produce parts for larger vehicles like pickup trucks and SUVs. 

The IDRA executive did not name its customer for the order, though all signs are pointing to Tesla, a company that has already purchased numerous 6,000-ton Giga Presses from the Italian company. Tesla CEO Elon Musk has also mentioned that the Cybertruck’s rear underbody would be produced by an 8,000-ton die-casting machine, which is significantly larger than the Giga Presses used for the Model Y. 

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“We have increased our range of machines to encompass also another world first—an 8,000-ton die-casting press. And it is with great pride that I can announce, we have done it. It’s no longer just a dream or drawings on paper. It’s now reality. A reality that IDRA and the team behind the Giga Press have been able to execute in a very short space of time following the very high demand of our customer from all around the world.

“The first-ever order for an 8,000-ton machine has now been received in March 2021. We are so excited about taking the idea of the Giga Press a step further and applying it directly to the SUV and truck market, which is an area, until now, not fully explored. Full electric trucks for transportation of goods used by companies such as DHL or Amazon can enlarge the market of Giga Press,” the IDRA General Manager said. 

Tesla is currently putting the pedal to the metal on the construction of Gigafactory Texas, where the Cybertruck would be produced. As such, IDRA would have to put in a lot of effort to ensure that it can deliver its largest machine to date on time. If the executive’s message is any indication, however, it appears that IDRA is just as excited to push the limits of the die-casting industry just as much as Tesla is eager to push the limits of electric cars. This suggests that the 8,000-ton Cybertruck Giga Press might make it to Giga Texas at just the right time for the start of the all-electric pickup truck’s production. 

Watch IDRA’s latest video on its Giga Press machines in the video below. 

Don’t hesitate to contact us for news tips. Just send a message to tips@teslarati.com to give us a heads up.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

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The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

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The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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