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Tesla owner converts Model S 75D to P100DL on the cheap with Rich Rebuilds

Credit: YouTube | Rich Rebuilds

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Tesla owner and automotive enthusiast Rich Rebuilds is known for his crazy vehicle modifications and salvage electric car initiatives. For his most recent project, Rich opted to upgrade a Model S 75D to a P100DL for an owner who wanted a Tesla with more range, power, and speed without buying a whole new car altogether.

The Model S 75D in question belonged to a close friend who was interested in getting a vehicle with better specs and performance. At first, the owner attempted to trade-in his Model S 75D for a P100DL. However, Tesla’s trade-in offer was not up to the owner’s expectations, so he came to Rich for help with the upgrade.

The owner then obtained a P100DL that was involved in an accident for $30,000. Despite the vehicle being totaled, its electric motor and battery were usable. The upgrade process required Rich and the team at the Electrified Garage to remove the 75D’s rear drivetrain and battery, which packs 329 horsepower and an EPA-estimated 259 miles of range.

The first step of the project required the removal of the 75D’s drive unit. The swap was a straightforward step that required the removal of a few nuts and bolts, along with the disconnection of the drivetrain’s coolant tubes and power cables. Then, the removal of the 75 kWh battery pack was next, another relatively easy step.

75 kWh battery pack on the Tesla Model S. (Credit: YouTube | Rich Rebuilds)

The removal of the battery pack is not usually necessary for drivetrain replacements. However, for the Model S 75D to be upgraded adequately to a P100DL, the two vehicles’ battery packs needed a swap. The differences between the motors required a replacement of power cables from the motor to the front junction box as well, which sits near the front of the vehicle. According to the Tesla Model S Owners Manual, “The front junction box provides power to various components, such as the Battery heater, the air conditioning compressor and the cabin heater.”

The team ran into a small issue when replacing the rear junction box. The cables from the 75D’s junction box lock into the part, so the Electrified Garage team chose to swap out this junction box with a component from the P100D. Additionally, the Model S 75D’s drivetrain harness was too small to handle the P100D’s motor, so the team had to utilize the performance version’s harness, which required a complete swap out as well.

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Tesla Model S Front Junction Box (Credit: YouTube | Rich Rebuilds)

The cooling systems between the two vehicles were also slightly different and required attention. The 75D’s cooling system only utilized one line and is cooled by oil with a heat exchanger installed. The P100DL’s drive unit, on the other hand, has two coolant lines which connect directly to the motor itself. This step required a small modification from the Electrified Garage team so the vehicle would operate correctly.

After completing the project, the owner took the 75D’s motor and battery, along with the rest of the P100D, and sold them. The project set the owner back only $33,000 in total, including $9,000 in labor costs from the Electrified Garage.

The upgrade in drivetrain and battery pack for the Model S 75D gave ultimately resulted in a Model S P100DL for a vastly reduced price. In the case of Rich’s recent project, the owner was able to obtain more range, speed, and horsepower without spending about $100,000 for a new Model S P100DL.

Watch Rich Rebuilds’ video on the Tesla Model S 75D conversion to a P100D below.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla hosts Rome Mayor for first Italian FSD Supervised road demo

The event marked the first time an Italian mayor tested the advanced driver-assistance system in person in Rome’s urban streets.

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Credit: @andst7/X

Tesla definitely seems to be actively engaging European officials on FSD’s capabilities, with the company hosting Rome Mayor Roberto Gualtieri and Mobility Assessor Eugenio Patanè for a hands-on road demonstration. 

The event marked the first time an Italian mayor tested the advanced driver-assistance system in person in Rome’s urban streets. This comes amid Tesla’s push for FSD’s EU regulatory approvals in the coming year.

Rome officials experience FSD Supervised

Tesla conducted the demo using a Model 3 equipped with Full Self-Driving (Supervised), tackling typical Roman traffic including complex intersections, roundabouts, pedestrian crossings and mixed users like cars, bikes and scooters.

The system showcased AI-based assisted driving, prioritizing safety while maintaining flow. FSD also handled overtakes and lane decisions, though with constant driver supervision.

Investor Andrea Stroppa detailed the event on X, noting the system’s potential to reduce severe collision risks by up to seven times compared to traditional driving, based on Tesla’s data from billions of global fleet miles. The session highlighted FSD’s role as an assistance tool in its Supervised form, not a replacement, with the driver fully responsible at all times.

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Path to European rollout

Tesla has logged over 1 million kilometers of testing across 17 European countries, including Italy, to refine FSD for local conditions. The fact that Rome officials personally tested FSD Supervised bodes well for the program’s approval, as it suggests that key individuals are closely watching Tesla’s efforts and innovations.

Assessor Patanè also highlighted the administration’s interest in technologies that boost road safety and urban travel quality, viewing them as aids for both private and public transport while respecting rules.

Replies on X urged involving Italy’s Transport Ministry to speed approvals, with one user noting, “Great idea to involve the mayor! It would be necessary to involve components of the Ministry of Transport and the government as soon as possible: it’s they who can accelerate the approval of FSD in Italy.”

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Tesla FSD (Supervised) blows away French journalist after test ride

Cadot described FSD as “mind-blowing,” both for the safety of the vehicle’s driving and the “humanity” of its driving behaviors.

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Credit: Grok Imagine

Tesla’s Full Self-Driving (Supervised) seems to be making waves in Europe, with French tech journalist Julien Cadot recently sharing a positive first-hand experience from a supervised test drive in France. 

Cadot, who tested the system for Numerama after eight years of anticipation since early Autopilot trials, described FSD as “mind-blowing,” both for the safety of the vehicle’s driving and the “humanity” of its driving behaviors.

 

Julien Cadot’s FSD test in France

Cadot announced his upcoming test on X, writing in French: “I’m going to test Tesla’s FSD for Numerama in France. 8 years I’ve been waiting to relive the sensations of our very first contact with the unbridled Autopilot of the 2016s.” He followed up shortly after with an initial reaction, writing: “I don’t want to spoil too much because as media we were allowed to film everything and I have a huge video coming… But: it’s mind-blowing! Both for safety and for the ‘humanity’ of the choices.”

His later posts detailed FSD’s specific maneuvers that he found particularly compelling. These include the vehicle safely overtaking a delivery truck by inches, something Cadot said he personally would avoid to protect his rims, but FSD handled flawlessly. He also praised FSD’s cyclist overtakes, as the system always maintained the required 1.5-meter distance by encroaching on the opposite lane when clear. Ultimately, Cadot noted FSD’s decision-making prioritized safety and advancement, which is pretty remarkable.

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FSD’s ‘human’ edge over Autopilot

When asked if FSD felt light-years ahead of standard Autopilot, Cadot replied: “It’s incomparable, it’s not the same language.” He elaborated on scenarios like bypassing a parked delivery truck across a solid white line, where FSD assessed safety and proceeded just as a human driver might, rather than halting indefinitely. This “humanity” impressed Cadot the most, as it allowed FSD to fluidly navigate real-world chaos like urban Paris traffic. 

Tesla is currently hard at work pushing for the rollout of FSD to several European countries. Recent reports have revealed that Tesla has received approval to operate 19 FSD test vehicles on Spain’s roads, though this number could increase as the program develops. As per the Dirección General de Tráfico (DGT), Tesla would be able to operate its FSD fleet on any national route across Spain. Recent job openings also hint at Tesla starting FSD tests in Austria. Apart from this, the company is also holding FSD demonstrations in Germany, France, and Italy.

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Tesla Optimus shows off its newest capability as progress accelerates

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Credit: Tesla

Tesla Optimus showed off its newest capability as progress on the project continues to accelerate toward an ultimate goal of mass production in the coming years.

Tesla is still developing Optimus and preparing for the first stages of mass production, where units would be sold and shipped to customers. CEO Elon Musk has always marketed the humanoid robot as the biggest product in history, even outside of Tesla, but of all time.

He believes it will eliminate the need to manually perform monotonous tasks, like cleaning, mowing the lawn, and folding laundry.

However, lately, Musk has revealed even bigger plans for Optimus, including the ability to relieve humans of work entirely within the next 20 years.

Development at Tesla’s Artificial Intelligence and Robotics teams has progressed, and a new video was shown of the robot taking a light jog with what appeared to be some pretty natural form:

Optimus has also made several public appearances lately, including one at the Neural Information Processing Systems, or NeurIPS Conference. Some spectators shared videos of Optimus’s charging rig, as well as its movements and capabilities, most interestingly, the hand:

The hand, forearm, and fingers have been one of the most evident challenges for Tesla in recent times, especially as it continues to work on its 3rd Generation iteration of Optimus.

Musk said during the Q3 Earnings Call:

“I don’t want to downplay the difficulty, but it’s an incredibly difficult thing, especially to create a hand that is as dexterous and capable as the human hand, which is incredible. The human hand is an incredible thing. The more you study the human hand, the more incredible you realize it is, and why you need four fingers and a thumb, why the fingers have certain degrees of freedom, why the various muscles are of different strengths, and fingers are of different lengths. It turns out that those are all there for a reason.”

The interesting part of the Optimus program so far is the fact that Tesla has made a lot of progress with other portions of the project, like movement, for example, which appears to have come a long way.

However, without a functional hand and fingers, Optimus could be rendered relatively useless, so it is evident that it has to figure this crucial part out first.

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