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Tesla files Parallel Processing patent to reduce FSD hardware error risks

Credit: Tesla

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Tesla has filed a new patent for “Parallel Processing System Runtime State Reload,” comprising of a system of three or more processors working in conjunction to effectively eliminate the possibility of hardware failure during the use of Autopilot or Full Self-Driving. The patent outlines a robust system of parallel processors that can operate in the event that one of them fails or experiences a runtime state error. “Should one of the parallel processors fail, at least one other processor would be available to continue performing autonomous driving functions,” the patent shows.

The patent was filed and published on August 26th and comes just a week after the company’s Artificial Intelligence Day event that was held last Thursday. Outlining a system of at least three processors operating in parallel, it is monitored by circuitry and can locate and identify if one of the three parallel-operating processors is having a runtime state error. The circuitry will then identify a second processor to switch to in the event of a runtime error, access the runtime state of the second processor, and load the runtime state of the second, operational processor into the first processor, which is experiencing a runtime error.

(Credit: Tesla)

Tesla describes the patent in detail:

“A system on a Chip (SoC) includes a plurality of processing systems arranged on a single integrated circuit. Each of these separate processing systems typically performs a corresponding set of processing functions. The separate processing systems typically interconnect via one or more communication bus structures that include an N-bit wide data bus (N, an integer greater than one). Some SoCs are deployed within systems that require high availability, e.g., financial processing systems, autonomous driving systems, medical processing systems, and air traffic control systems, among others. These parallel processing systems typically operate upon the same input data and include substantially identical processing components, e.g., pipeline structure, so that each of the parallel processing systems, when correctly operating, produces substantially the same output. Thus, should one of the parallel processors fail, at least one other processor would be available to continue performing autonomous driving functions.”

Technically speaking, the autonomous vehicle needs only one processor to function as described in an accurate fashion. However, these processors can be overloaded with data when loading into the Neural Network and could experience short-term and non-permanent operational errors. When this occurs, the system would then switch to one of the other processors for normal operation, with at least two backup processors in this patent, as it repeatedly mentions a series of three.

Tesla details its self-driving Supercomputer that will bring in the Dojo era

The second processor would then activate and load the runtime state into the first processor to make the primary processor chip operational once again:

“Thus, in order to overcome the above-described shortcomings, among other shortcomings, a parallel processing system of an embodiment of the present disclosure includes at least three processors operating in parallel, state monitoring circuitry, and state reload circuitry. The state monitoring circuitry couples to the at least three parallel processors and is configured to monitor runtime states of the at least three parallel processors and identify a first processor of the at least three parallel processors having at least one runtime state error. The state reload circuitry couples to the at least three parallel processors and is configured to select a second processor of the at least three parallel processors for state reload, access a runtime state of the second processor, and load the runtime state of the second processor into the first processor.”

The purpose of this patent is to continue system availability, even when the primary processor is experiencing functionality issues due to overuse. The two additional processors essentially act as “backup” and can determine whether autonomous driving systems are meant to be enabled if the first processor experiences an error. “With one particular example of this aspect, the parallel processing system supports autonomous driving and the respective sub-systems of the at least three parallel processors are safety sub-systems that determine whether autonomous driving is to be enabled.”

FIG. 13 is a timing diagram illustrating clocks of the circuits of FIGS. 8 and 10 according to one or more other described embodiments. As shown, the runtime state (data1) of first processor/first sub-system is determined to have at least one error. In response to this determination by the state monitoring/state reload circuitry, the signal st_reload1 is asserted to initiate the loading of runtime state (data2) from second processor/second sub-system into the first processor/first sub-system. With the embodiment of FIG. 13, a first clock (clk1) is used for the first processor/first sub-system and a second clock (clk1) is used for the second processor/second sub-system. There exists a positive skew between the first clock (clk1) and the second clock (clk2), resulting in a late cycle of the loading of the runtime state (data2) of the second processor/second sub-system into the first processor/sub-system, potentially resulting in errors in the runtime state reload process. (Credit: U.S. Patent Office)

It also appears that this patent aligns with Tesla CEO Elon Musk’s previous description of the Dojo self-driving Supercomputer, which was detailed at AI Day. To increase the accuracy and encourage the parallel operation of the processors, the system will utilize a clock input to calibrate the two processors, increasing the accuracy of the system.

Tesla has focused on accurate FSD operation and has revised its strategy on several occasions. After moving to a camera-only approach earlier this year for the Model 3 and Model Y, the company is experiencing more accurate FSD operation through the harmonized processing of its eight exterior cameras. The operation of internal processors, which are responsible for compiling, compressing, and sending data to the Neural Network, can fail temporarily, so the presence of backup processors to continue comprehending self-driving data is a positive idea.

The full patent is available below:

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Tesla Patent Parallel Processing System Runtime State Reload by Joey Klender on Scribd

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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SpaceX and a new Trump order that could rewrite the next decade of launches

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Elon Musk put a number on where he thinks SpaceX’s Starship program is headed by 2030, replying on X a day after President Trump signed a memo pushing the country toward 1,000 space launches and reentries a year.

The exchange started when Aaron Burnett, co-founder of propulsion startup Mach 33, posted that “1,000 launches/reentries is the goal,” quoting White House science adviser Michael Kratsios on the newly signed National Space Transportation Policy. Burnett noted that the FAA’s own bull-case forecast reached only 385 annual launches by 2030, while his firm’s conservative model already put SpaceX alone near 940. Musk responded, “We’re aiming to reach 30+ Starship launches/day in 2030, which is ~10k annualized. Still tiny numbers compared to airplane flights!”

That figure is specific to Starship, the rocket SpaceX is still developing for orbital and lunar missions, not the Falcon 9 fleet that carries most of the company’s current launch volume. Starship has flown twice this year, a slower pace than the four and five flights SpaceX managed in 2024 and 2025. Getting from two flights a year to 30 a day is the scale of jump the new federal policy is meant to clear regulatory room for.

Trump’s memo, signed Thursday, directs agencies to identify new launch and reentry sites on federal land, including a new reentry site within 90 days, and to speed up the permitting and environmental reviews that have long slowed cadence growth. It also sets a goal of returning American astronauts to the moon by 2028 and placing initial lunar base elements by 2030, tying the launch buildout directly to NASA’s Artemis program.

SpaceX has already been pushing the FAA toward higher numbers on its own. The agency approved up to 44 annual Starship launches from Kennedy Space Center in February, on top of a 2024 review that raised the cap at Starbase in Texas to 25 a year. Those approvals cover a fraction of the 10,000 annual flights Musk is now describing, which shows how far current permitting still sits from the administration’s stated target.

The near-term test of all this is more modest. SpaceX cleared a full-duration, six-engine static fire on its next Starship vehicle this week, the last major hardware checkpoint before Flight 14, which is targeting no earlier than August 28 and is expected to attempt the vehicle’s first full orbital mission. Musk said last week that a tower catch of the upper stage is still probably months away, a reminder that the immediate roadmap remains far more incremental than the daily launch numbers he just posted.

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Tesla will resolve massive China recall with stickers and a software update

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tesla frozen door handle
Credit: YouTube | HMKARKI

Tesla will resolve its massive recall of nearly three million vehicles in China with stickers and a software update.

On Friday, Chinese regulators filed recall plans against Tesla, Xiaomi, Leapmotor, Xpeng, Chery, Geely, Dongfeng, Arcfox, and FAW to resolve what is essentially a carbon-copy issue throughout each of the companies’ vehicle models: emergency door release latches are simply not visible enough.

Tesla door handle saga gets its latest chapter and a big change is coming

The companies will be required to add things that will make these latches, which will open the door in the event of an emergency, more visible. Of the 7 million vehicles impacted, Tesla accounts for 2,975,910 units. More than 1.9 million of those are Model Y vehicles, with the rest, just over 970,000, being Model 3s.

To resolve the issue, Tesla is going to add warning labels to the emergency latches free of charge, and then utilize an Over-the-Air update to add a post-crash window-lowering strategy, according to CNEVpost.

This massive effort to fix the all-electric Model Y and Model 3’s emergency latch system comes just months after several probes across various markets identified the trouble some had identifying this latch. Those who had gotten involved in car accidents that stripped the vehicle of its power were not aware that every Tesla has emergency door latches.

China’s State Administration for Market Regulation (SAMR) said that severe crashes that disable a vehicle’s low-voltage system could not only hinder occupants from getting out, but also make it more difficult for emergency response workers to gain entry.

SAMR is starting to tighten the regulations it has on door handles on vehicles. A new mandatory national standard will take effect for all models starting January 1, 2027, and will require all doors to be equipped with mechanical release mechanisms. This will effectively end purely electronic door handles. Models already on sale with type approval have been granted a two-year transition period, which will enable things to change until January 2029.

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Tesla Semi is officially headed to Europe

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Credit: Tesla

Tesla has officially confirmed plans to bring its all-electric Semi truck to Europe, with full specifications and market-launch details set for unveiling at the IAA Transportation trade fair in Hannover, Germany.

The event runs September 15–20, with a possible press preview on September 14. The announcement, shared via Tesla’s Semi account, marks a significant expansion beyond North America nearly nine years after the truck’s original 2017 reveal.

In the United States, the Semi’s path has been gradual. Limited pilot production and customer deliveries began in late 2022, primarily to fleets such as PepsiCo. After years of refinement, high-volume manufacturing started on April 29, 2026, at a dedicated facility adjacent to Gigafactory Nevada.

The plant targets an annual capacity of 50,000 units, though the ramp is expected to be gradual, with “many thousands” of trucks projected by the end of 2026.

Demand is building, with recent orders including 500 units for Einride (deliveries starting September 2026, serving Amazon and others) and hundreds more from operators such as WattEV. Pricing stands at approximately $260,000 for the Standard Range and $290,000 for the Long Range before incentives.

Tesla Semi pricing revealed after company uncovers trim levels

Earlier in 2026, Tesla finalized production specifications that incorporated substantial updates. In February, the company detailed two variants designed for a full 82,000-pound gross combination weight.

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The Standard Range offers about 325 miles of range with a 548 kWh battery and curb weight under 20,000 pounds. The Long Range delivers roughly 500 miles with an 822 kWh pack and a 23,000-pound curb weight. Both use three independent rear-axle motors producing up to 800 kW (about 1,073 horsepower), achieve energy consumption of around 1.7 kWh per mile, and support megawatt-class charging at up to 1.2 MW—recovering about 60 percent of range in 30 minutes through the MCS standard.

Additional refinements include a roughly 1,000-pound weight reduction versus earlier prototypes, improved aerodynamics, a 48-volt electrical architecture, electric power take-off up to 25 kW for refrigerated trailers, and fleet management software with over-the-air updates.

These advances position the Semi as a competitive option against diesel trucks on operating costs and performance. For Europe, adaptations such as lighting, cab configurations (including potential sleeper options), and regulatory compliance are anticipated.

With series production underway in Nevada and major fleet commitments secured, the upcoming IAA reveal will clarify timelines, European-specific specs, and pricing, potentially accelerating electrification of heavy-duty freight on both continents.

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