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Tesla’s ‘rotor geometry’ patent hints at more efficient electric motors

Published

7 years ago

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Tesla has invented a technique for increasing its all-electric vehicles’ power and torque by simply adjusting the shape of some of its electric motor’s components.

A recently published US patent application titled “Geometry of Rotor End Ring and Stator End Turns” describes how Tesla accomplishes this. According to the application, certain internal parts of an electric motor can be modified to reduce power losses from leaks in the magnetic field that effectively make the motor smaller.

The primary components of electric motors – the rotor and the stator – together generate the motion used to operate a vehicle. Simply, a magnetic field produced by electricity running through copper wires in the stator cause the magnetized bars of the rotor to spin. However, when the motor is operating at high speed, some of the electromagnetic force is lost, reducing the motor’s power.

Figure 2 from Tesla’s U.S. Patent Application No. 2019/0097508 | Credit: Tesla

Tesla has identified two places where this loss can be reduced – the end parts of the stator and rotor. The copper wiring in these parts is wrapped around cutout shapes, and after some testing, Tesla’s engineers learned that different shapes give different results. Per the application, “geometries for rotor end ring and stator end turns can be chosen in a way that improves performance or other characteristics of the motor.”

Overall, electric current flow becomes concentrated in different spots on the motor depending on the ‘geometry’ of these parts, thus an opportunity to limit any losses has presented itself by controlling where the concentrations happen. Tesla has filed this application to protect the process (‘method’) of building a motor with the geometry knowledge made part of the design and testing.

The process is described in the application’s Abstract as follows:

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“A method of making an AC induction motor includes: providing a rotor and a stator for the AC induction motor; determining, for different geometries of an end ring of the rotor, a location of a first centroid of current density in the end ring; determining, for end turns of the stator, a location of a second centroid of current density in the end turns; selecting a geometry for at least the endring of the rotor so that an axial distance between the first centroid of current density and the second centroid of current density is minimized; and assembling the AC induction motor, wherein the end turns and the end ring have the selected geometries.”

Figure 3 from Tesla’s U.S. Patent Application No. 2019/0097508 | Credit: Tesla

Although the publication was only recently available to the public, this application is related to another patent that was filed in 2015, meaning that Tesla is likely already implementing the findings and invention into their manufacturing process. This is rather unsurprising considering the company’s tendency to constantly improve its vehicles’ components as soon as the upgrades are available. Elon Musk himself has mentioned this on Twitter, stating that Tesla’s electric cars are “partially upgraded every month as soon as a new subsystem is ready for production.” This was also highlighted by President of Automotive Jerome Guillen last December, when he highlighted that the designs of Tesla’s batteries are always evolving.

Automotive teardown expert Sandy Munro concluded following a thorough analysis of an early-production Model 3 that the vehicle’s electric motors are among the best in the industry today. In an appearance at YouTube’s Autoline TV, Munro noted that the Model 3’s electric motors are more efficient and more cost-effective than the motors found in the Chevy Bolt EV and the BMW i3. “They’ve got magic. The electric motor is smaller and lighter than everybody else, but outperforms everybody,” Munro said.

The full text of Tesla’s “Geometry of Rotor End Ring and Stator End Turns” patent can be accessed here.

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Tesla eyes two new states for Robotaxi

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11 hours ago

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October 14, 2025

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Credit: @TerrapinTerpene/X

Tesla has officially shown that it is eyeing two new states for Robotaxi operation in the U.S., as it hopes to add the new areas to its ever-growing list of places where the suite is either active or in the testing phase.

Tesla first launched its Robotaxi suite in Austin, Texas, in late June. It expanded the suite to the San Francisco Bay Area just a month later. Since then, it has not launched any public rides in any other states, but it has gained several approvals for early testing.

Tesla officially launches Robotaxi service with no driver

In preparation for operation in new states, Tesla routinely lists job postings on its Careers website, which helps align potential employees with opportunities ahead of regulatory approvals. This is a strategy that allows Tesla to start operations immediately upon licensing for testing.

Tesla started hiring Vehicle Operators for Autopilot in Arizona and Nevada months before the company gained any sort of approvals from state governments for Robotaxi. However, those approvals eventually came in the form of testing licenses, which allow the company to perform validation ahead of its public launch.

Tesla begins validating Robotaxi in a new area, hinting at expansion

Now, Tesla has posted job listings for Vehicle Operators for Autopilot in two new states: Colorado and Illinois. The Colorado job listing is located in Aurora, a suburb of Denver. Tesla is looking for Robotaxi operators in Chicago as well.

These postings hint toward Tesla’s continuing efforts to expand Robotaxi to new places. Earlier this year, CEO Elon Musk said the company would like to have Robotaxi available to at least half of the U.S. population.

It has expanded significantly since its initial launch in late June, but it is still a far way off from where Tesla would like it to be by year’s end.

So far, Tesla has job listings for Autopilot Vehicle Operators in Arizona, California, Texas, Florida, Colorado, Nevada, and Illinois.

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Tesla launched an ad for Elon Musk’s pay package on Paramount+

Published

13 hours ago

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October 14, 2025

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Credit: Tesla

Tesla’s advertising strategy has taken a drastic turn as the company’s upcoming Shareholder Meeting will feature perhaps the most crucial vote in its history: the approval of CEO Elon Musk’s new pay package.

For years, the issue of Tesla’s advertising and marketing strategy has been a major point of conversation for investors in fans. It seems to be split right down the middle, with half wanting Tesla to set aside some money for advertising. The other half, just the opposite.

Tesla has been transparent that the money it would spend on advertising, marketing, and public relations is better set aside for the development of future products.

However, it has recently adopted a different tone in advertising, pushing some commercials on social media platforms like X and Instagram.

For the first time, an ad was seen on streaming services like Paramount+, but it wasn’t promoting Tesla’s products directly. Instead, it was more of a message for shareholders to vote on Musk’s pay package, something Tesla feels is a necessity:

“The future of Tesla is in your hands,” the ad reads at the end. It seems as if Tesla is taking whatever steps it needs to accomplish the task of getting Musk a new pay package and retaining him as its CEO.

On September 5, Tesla officially outlined its plans for a CEO Performance Award for Musk. It would require him to lift Tesla’s market capitalization to about $8.5 trillion, up from the $1.36 trillion it sits at today.

Elon Musk’s new pay plan ties trillionaire status to Tesla’s $8.5 trillion valuation

It is obvious that Tesla is really hoping to get the pay package passed and is willing to shift some of its budget to encourage shareholders to vote.

However, there are some interesting perspectives on the move, and it’s sort of strange to see Tesla not advertising its vehicles or products, but only its pay package that would get its CEO paid.

Some of those who saw the ad are questioning the strategy:

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Tesla Robotaxi testing in Arizona is ramping up quickly

Published

14 hours ago

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October 14, 2025

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Credit: Tesla

Tesla is validating Robotaxi in a new area, and as the company has continued to gain some additional permissions to begin testing in new states, it seems its Full Self-Driving-based ride-hailing project is moving toward a larger footprint.

Two Robotaxi units with LiDAR validation equipment were spotted in Gilbert, Arizona, recently, showing that Tesla is aiming to launch its ride-hailing service in the state soon:

Another unit was spotted in Tempe, Arizona:

These types of validation vehicles have been spotted in several areas ahead of their launch as a public ride-hailing service for passengers. Tesla first launched Robotaxi in Austin, Texas, back in late June, and since then, it has expanded to the Bay Area of California.

However, Tesla has continued to attempt to expand Robotaxi to other areas as well, including Nevada and Arizona. It has also been working toward approvals in other states based on job postings, as Tesla is hiring for Autopilot Vehicle Operators in New York and Florida, as well.

The expansion of the Robotaxi ride-hailing service has been an effort that Tesla has been spending a lot of time on over the past few months. CEO Elon Musk said the expansion aims to bring Robotaxi to at least half of the U.S. population by the end of the year, but there is still plenty of work to be done.

Tesla Robotaxi heads to a new major Texas city for the first time

Tesla did make its Robotaxi app public in recent months, allowing more members of the public to experience the suite for themselves, as long as they could get to Austin or the Bay Area.

In the coming months, it seems more apparent that Tesla will take a broader focus on expanding Robotaxi, especially with the fact that these validation vehicles are being spotted throughout different parts of the United States.

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