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Tesla’s ‘Roadrunner’ cell production facility is taking form ahead of Battery Day

(Credit: Living with Intent/YouTube)

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Tesla’s Battery Day is only a few weeks away, and as the electric vehicle community eagerly waits for the highly-anticipated event, the company’s pilot battery production line appears to be well on its way to being completed, and perhaps even ramped. This was hinted at by a recent drone flyover of Tesla’s building at Kato Road, located close to the company’s Fremont factory.  

Footage taken by a Tesla enthusiast who runs the Living with Intent channel on YouTube shows that the expansion of the Kato Road facility is well on its way. Based on the short video taken of the site, it appears that much work is being done inside the building, as hinted at by the massive amount of materials that are seemingly waiting to be taken inside the facility. The extra floor that Tesla has been constructing is also showing progress since it was initially photographed early last month. 

Tesla is a disruptive company that moves fast, and thus, sightings of facilities with ongoing improvements are not really new. However, the Kato Road building is quite unique in the way that it is expected to house the pilot line for Tesla’s own battery production system. Elon Musk has been pretty open about his enthusiasm for Battery Day, stating that the event will likely blow people’s minds. At the same time, the CEO also suggested that the event will include a tour of Tesla’s in-house battery cell production setup. 

This cell production system is the first of its kind, as Tesla has partnered with other battery firms in the past. Panasonic is a key partner in Gigafactory Nevada, while LG Chem and CATL are partners for Gigafactory Shanghai. But while Tesla reportedly continues to work with its partners to make better batteries, the company is also hard at work developing its own cell production capabilities. This was hinted at during the 2019 Annual Shareholder Meeting, when company executives described the effort as a step towards Tesla becoming the master of its own “destiny.” 

Filings to the City of Fremont suggest that Tesla’s Kato Road facilities will be utilized for the “Roadrunner” project, which refers to the company’s own custom battery cell production line. Tesla’s “Roadrunner” cells have not been discussed in depth by the company yet, but speculations and reports suggest that the batteries are next-generation lithium-ion cells that are capable of lasting a million miles. Such batteries could make a big difference for Tesla’s flagship products like the Plaid Model S and the Megapack. 

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Once completed, the Kato Road facility is expected to house about 45 research and development employees and up to 425 manufacturing workers that are spread through several shifts from Monday to Friday. This may allow the pilot cell production line to produce enough batteries for low-volume vehicles, perhaps like the Plaid Model S and the new Roadster. Tesla has since opened a number of job openings related to cell manufacturing that are seemingly for the Kato Road location as well. Among these job listings are Cell Engineers, Production Process Engineers, and Controls Engineers, all of which were listed as based in Fremont, California. 

Watch a recent footage of Tesla’s “Roadrunner” site in the video below.

H/T JPR007.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla rolls out most aggressive Model Y lease deal in the US yet

With the promotion in place, customers would be able to take home a Model Y at a very low cost.

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(Credit: Tesla)

Tesla has rolled out what could very well be its most aggressive promotion for Model Y leases in the United States yet. With the promotion in place, customers would be able to take home a Model Y at a very low cost.

Zero downpayment leases

The new Model Y lease promotion was initially reported on X, with industry watcher Sawyer Merritt stating that while the vehicles’ monthly payments are still similar to before, the cars can now be ordered with a $0 downpayment. 

Tesla community members noted that this promotion would cut the full payment cost of Model Y leases by several thousand dollars, though prices were still a bit better when the $7,500 federal tax credit was still in effect. Despite this, a $0 downpayment would likely be appreciated by customers, as it lowers the entry point to the Tesla ecosystem by a notable margin.

Premium freebies included

Apart from a $0 downpayment, customers of Model Y leases are also provided one free upgrade for their vehicles. These upgrades could be premium paint, such as Pearl White Multi-Coat, Deep Blue Metallic, Diamond Black, Quicksilver or Ultra Red, or 20″ Helix 2.0 Wheels. Customers could also opt for a White Interior or a Tow Hitch free of charge.

A look at Tesla’s Model Y order page shows that the promotion is available for all the Model Y Premium Rear-Wheel Drive and the Model Y Premium All-Wheel Drive. The Model Y Standard and the Model Y Performance are not eligible for the $0 downpayment or free premium upgrade promotion as of writing. 

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Tesla is looking to phase out China-made parts at US factories: report

Tesla has reportedly swapped out several China-made components already, aiming to complete the transition within the next two years.

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(Source: Tesla)

Tesla has reportedly started directing its suppliers to eliminate China-made components from vehicles built in the United States. This would make Tesla’s US-produced vehicles even more American-made.

The update was initially reported by The Wall Street Journal.

Accelerating North American sourcing

As per the WSJ report, the shift reportedly came amidst escalating tariff uncertainties between Washington and Beijing. Citing people reportedly familiar with the matter, the publication claimed that Tesla has already swapped out several China-made components, aiming to complete the transition within the next two years. The publication also claimed that Tesla has been reducing its reliance on China-based suppliers since the pandemic disrupted supply chains.

The company has quietly increased North American sourcing over the past two years as tariff concerns have intensified. If accurate, Tesla would likely end up with vehicles that are even more locally sourced than they are today. It would remain to be seen, however, if a change in suppliers for its US-made vehicles would result in price adjustments for cars like the Model 3 and Model Y.

Industry-wide reassessments

Tesla is not alone in reevaluating its dependence on China. Auto executives across the automotive industry have been in rapid-response mode amid shifting trade policies, chip supply anxiety, and concerns over rare-earth materials. Fluctuating tariffs between the United States and China during President Donald Trump’s current term have made pricing strategies quite unpredictable as well, as noted in a Reuters report. 

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General Motors this week issued a similar directive to thousands of suppliers, instructing them to remove China-origin components from their supply chains. The same is true for Stellantis, which also announced earlier this year that it was implementing several strategies to avoid tariffs that were placed by the Trump administration. 

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Tesla owners propose interesting theory about Apple CarPlay and EV tax credit

“100%. It’s needed for sales because for many prospective buyers, CarPlay is a nonnegotiable must-have. If they knew how good the Tesla UI is, they wouldn’t think they need CarPlay,” one owner said.

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Credit: Tesla Raj/YouTube

Tesla is reportedly bracing for the integration of Apple’s well-known iOS automotive platform, CarPlay, into its vehicles after the company had avoided it for years.

However, now that it’s here, owners are more than clear that they do not want it, and they have their theories about why it’s on its way. Some believe it might have to do with the EV tax credit, or rather, the loss of it.

Owners are more interested in why Tesla is doing this now, especially considering that so many have been outspoken about the fact that they would not use it in favor of the company’s user interface (UI), which is extremely well done.

After Bloomberg reported that Tesla was working on Apple CarPlay integration, the reactions immediately started pouring in. From my perspective, having used both Apple CarPlay in two previous vehicles and going to Tesla’s in-house UI in my Model Y, both platforms definitely have their advantages.

However, Tesla’s UI just works with its vehicles, as it is intuitive and well-engineered for its cars specifically. Apple CarPlay was always good, but it was buggy at times, which could be attributed to the vehicle and not the software, and not as user-friendly, but that is subjective.

Nevertheless, upon the release of Bloomberg’s report, people immediately challenged the need for it:

Some fans proposed an interesting point: What if Tesla is using CarPlay as a counter to losing the $7,500 EV tax credit? Perhaps it is an interesting way to attract customers who have not owned a Tesla before but are more interested in having a vehicle equipped with CarPlay?

“100%. It’s needed for sales because for many prospective buyers, CarPlay is a nonnegotiable must-have. If they knew how good the Tesla UI is, they wouldn’t think they need CarPlay,” one owner said.

Tesla has made a handful of moves to attract people to its cars after losing the tax credit. This could be a small but potentially mighty strategy that will pull some carbuyers to Tesla, especially now that the Apple CarPlay box is checked.

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