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Tesla Semi spotted Supercharging thousands of miles from factory as real-world tests continue

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Tesla’s all-electric Semi truck continues its real-world testing, with the long-hauler recently being spotted nearly 2,000 miles away from the Fremont factory at the Catoosa, Oklahoma Supercharger station, off of Interstate 44. The electric truck’s recent sighting comes a day after the vehicle was spotted cruising in New Mexico on I-40, more than 600 miles away.

The Catoosa sighting was shared on the r/TeslaMotors subreddit by Model 3 reservation holder u/JohnFitzgeraldSnow, who was able to take a photo of the truck. The electric car enthusiast mentioned that the all-electric Semi was only using a single charging cable while it was attached to a Supercharger stall. The truck was reportedly accompanied by a group of Tesla employees as well.

Tesla Semi at a Supercharger. [Credit: JohnFitzgeraldSnow/Reddit]

The latest sightings of the Semi are yet another sign that Tesla is doing some extensive real-world testing on the electric long-hauler. Among Tesla’s vehicles, the Semi would likely be the one that would rack up miles the fastest, considering that it would be tasked to transport cargo over long distances on an everyday basis. The state of the Tesla Semi in its recent sighting is proof of this, as the vehicle was pretty much covered all over with bugs from the freeway.

The Semi is designed to disrupt the trucking industry the way the Model 3 is designed to disrupt the mainstream auto market. The specs of the Semi, particularly its 500-mile range, have caught the ire of the company’s critics. Daimler’s head of trucks Martin Daum even alleged that the Semi’s quoted specs defy the laws of physics. This was laughed off by Elon Musk during the Q1 2018 earnings call, when he stated that Tesla could make a truck with 500 miles of range even with its current battery technology.

Being the largest vehicle in Tesla’s lineup, the Semi is designed to be supported by a network of high-powered Megachargers. Elon Musk noted during the Semi’s unveiling last November that the Megachargers would be capable of replenishing 400 miles of range in as little as 30 minutes of charging. The actual specs of the Megacharger have not been announced as of date, but there is a good chance that it would be roughly ten times as powerful as Tesla’s ~120 kW Superchargers.

Since being unveiled, the Tesla Semi has received a strong, positive response from several high-profile customers. In the United States alone, companies such as UPS, FedEx, Anheuser-Busch, and PepsiCo have all placed reservations for the vehicle. To prepare for the rollout of the electric trucks on America’s roads, Tesla has started building the initial charging infrastructure for the Semi. Reports emerged earlier this year that Tesla is partnering with several of the Semi’s reservation holders to build charging stations in key locations frequently traveled by fleet operators. The stations, which would likely be the first Megachargers, will be spaced close enough together so that the Semi has enough range to complete its routes.

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The Tesla Semi is expected to start production sometime in 2019, and though the company has not announced where the vehicle would be manufactured, there is a good chance that the electric long-hauler’s production would be a lot smoother. The Semi, after all, shares several components with the Model 3, such as its electric motors. Considering that Tesla has learned a lot of lessons from the ramp of the Model 3, there is a good chance that the Semi might make it to market earlier than expected.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s self-driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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