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Tesla to Debut Battery Swapping Stations
Tesla will set up automated stations later this year that the electric-car company says can remove a spent battery pack and install a fresh one in less than two minutes.
On a stage Thursday night surrounded by Tesla investors and enthusiasts, CEO Elon Musk showed the robotic system in action on two Model S cars while a camera crew simultaneously filmed a driver filling up an Audi A8 at a gas station. The Audi, which required about 23 gallons of fuel, took roughly four minutes to refuel, or a minute more than the time required to swap the batteries on the two Model S sedans.
While it was hardly a scientific experiment, Musk said it would take 90 seconds from start to finish, and the process – which uses equipment similar to that used at the company’s Fremont, Calif., factory – was barely noticeable aside from watching the car’s suspension rise and fall from the battery’s weight.
Once the driver parked the car over a trap door, automated controls unbolted the battery from the undercarriage, slipped it below the stage floor and bolted in a new battery, all without the driver having to exit the vehicle.
The idea behind the swaps, Tesla said, was to “give people a second choice” to recharge.
“Now they can charge for free or do a battery swap for a cost,” Tesla spokeswoman Alexis Georgeson told MSN Autos.
Drivers will pay between $60 and $80 for a battery swap, or whatever the local equivalent is for 15 gallons of premium gasoline, the company said. Tesla will let Model S owners swap as many times as they want, although it will require them to pay the difference in warranty and age should they swap into a newer battery.
Tesla did not reveal details, but told MSN Autos it would charge drivers a set amount per kilowatt-hour if they decide to keep the battery indefinitely, depending on how much capacity their original battery has lost. Eventually, when the system is filled with used batteries, owners may be able to receive credits if they use an older pack.
Tesla already has eight Supercharger fast-charging stations that allow Model S owners to recharge their battery pack by up to 80 percent in about 30 minutes, at no cost. The new battery-swap stations will be added to existing fast-charge stations, starting in California later this year along Interstate 5 from San Francisco to Los Angeles, and later along the Boston to Washington, D.C., corridor, Tesla said. No attendants will be required, and the entire system – save for some storage for the 50 new battery packs the company plans to have at each station – will be done underground. No reservations will be needed.
Battery swapping has long been a hot idea in the electric-car industry, although no company has been successful with it. The Israeli company Better Place was one of the first to install large-scale battery-swapping stations, but it went bankrupt last month. Fisker Automotive, another failed company that used to sell the Karma plug-in hybrid, had designed its battery packs to be “hot swappable” in less than 30 minutes, but it is in bankruptcy court searching for a potential buyer.
Europeans have adopted a simpler alternative whereby an electric car’s batteries are leased from the automaker and replaced for a reduced cost at the owner’s discretion. Smart, Renault and Nissan have offered such programs, which lowers the car’s sticker price dramatically but requires the owner to enter a multiyear contract.
Earlier Friday, Nissan said it would offer a battery leasing program for all U.S. Leaf owners by mid-2014 for $100 per month and would, per its warranty, replace the battery if the capacity drops below 70 percent over five years or 60,000 miles.
[Source: MSN Autos]
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Tesla says its Texas lithium refinery is now operational and unlike anything in North America
Elon Musk separately described the site as both the most advanced and the largest lithium refinery in the United States.
Tesla has confirmed that its Texas lithium refinery is now operational, marking a major milestone for the company’s U.S. battery supply chain. In a newly released video, Tesla staff detailed how the facility converts raw spodumene ore directly into battery-grade lithium hydroxide, making it the first refinery of its kind in North America.
Elon Musk separately described the site as both the most advanced and the largest lithium refinery in the United States.
A first-of-its-kind lithium refining process
In the video, Tesla staff at the Texas lithium refinery near Corpus Christi explained that the facility processes spodumene, a lithium-rich hard-rock ore, directly into battery-grade lithium hydroxide on site. The approach bypasses intermediate refining steps commonly used elsewhere in the industry.
According to the staff, spodumene is processed through kilns and cooling systems before undergoing alkaline leaching, purification, and crystallization. The resulting lithium hydroxide is suitable for use in batteries for energy storage and electric vehicles. Tesla employees noted that the process is simpler and less expensive than traditional refining methods.
Staff at the facility added that the process eliminates hazardous byproducts typically associated with lithium refining. “Our process is more sustainable than traditional methods and eliminates hazardous byproducts, and instead produces a co-product named anhydrite, used in concrete mixes,” an employee noted.
Musk calls the facility the largest lithium refinery in America
The refinery’s development timeline has been very impressive. The project moved from breaking ground in 2023 to integrated plant startup in 2025 by running feasibility studies, design, and construction in parallel. This compressed schedule enabled the fastest time-to-market for a refinery using this type of technology. This 2026, the facility has become operational.
Elon Musk echoed the significance of the project in posts on X, stating that “the largest Lithium refinery in America is now operational.” In a separate comment, Musk described the site as “the most advanced lithium refinery in the world” and emphasized that the facility is “very clean.”
By bringing large-scale lithium hydroxide production online in Texas, Tesla is positioning itself to reduce reliance on foreign refining capacity while supporting its growth in battery and vehicle production. The refinery also complements Tesla’s nascent domestic battery manufacturing efforts, which could very well be a difference maker in the market.
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Tesla Optimus V3 gets early third-party feedback, and it’s eye-opening
Jason Calacanis’ remarks, which were shared during a discussion at CES 2026, offered one of the first third-party impressions of the yet-to-be-unveiled robot
Angel investor and entrepreneur Jason Calacanis shared some insights after he got an early look at Tesla’s upcoming Optimus V3. His remarks, which were shared during a discussion at CES 2026, offered one of the first third-party impressions of the yet-to-be-unveiled robot.
Calacanis’ comments were shared publicly on X, and they were quite noteworthy.
The angel investor stated that he visited Tesla’s Optimus lab on a Sunday morning and observed that the place was buzzing with energy. The investor then shared a rare, shocking insight. As per Calacanis, Optimus V3 will be so revolutionary that people will probably not even remember that Tesla used to make cars in the future.
“I don’t want to name drop, but two Sundays ago, I went to Tesla with Elon and I went and visited the Optimus lab. There were a large number of people working on a Sunday at 10 a.m. and I saw Optimus 3. I can tell you now, nobody will remember that Tesla ever made a car,” he noted.
The angel investor also reiterated the primary advantage of Optimus, and how it could effectively change the world.
“They will only remember the Optimus and that he is going to make a billion of those, and it is going to be the most transformative technology product ever made in the history of humanity, because what LLMs are gonna enable those products to do is understand the world and then do things in the world that we don’t want to do. I believe there will be a 1:1 ratio of humans to Optimus, and I think he’s already won,” he said.
While Calacanis’ comments were clearly opinion-driven, they stood out as among the first from a non-Tesla employee about Optimus V3. Considering his reaction to the humanoid robot, perhaps Elon Musk’s predictions for Optimus V3 might not be too far-fetched at all.
Tesla has been careful with its public messaging around Optimus V3’s development stage. Musk has previously stated on X that Optimus V3 has not yet been revealed publicly, clarifying that images and videos of the robot online still show Optimus V2 and V2.5, not the next-generation unit. As for Calacanis’ recent comments, however, Musk responded with a simple “Probably true” in a post on X.
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Tesla taps Samsung for 5G modems amid plans of Robotaxi ramp: report
The move signals Tesla’s growing focus on supply-chain diversification and next-generation communications as it prepares to scale its autonomous driving and robotaxi operations.
A report from South Korea has suggested that Samsung Electronics is set to begin supplying 5G automotive modems to Tesla. If accurate, this would mark a major expansion of the two companies’ partnership beyond AI chips and into vehicle connectivity.
The move signals Tesla’s growing focus on supply-chain diversification and next-generation communications as it prepares to scale its autonomous driving and Robotaxi operations.
Samsung’s 5G modem
As per industry sources cited by TheElec, Samsung’s System LSI division has completed development of a dedicated automotive-grade 5G modem for Tesla. The 5G modem is reportedly in its testing phase. Initial supply is expected to begin in the first half of this year, with the first deployments planned for Tesla’s Robotaxi fleet in Texas. A wider rollout to consumer vehicles is expected to follow.
Development of the modem began in early 2024 and it required a separate engineering process from Samsung’s smartphone modems. Automotive modems must meet stricter durability standards, including resistance to extreme temperatures and vibration, along with reliability over a service life exceeding 10 years. Samsung will handle chip design internally, while a partner company would reportedly manage module integration.
The deal represents the first time Samsung has supplied Tesla with a 5G vehicle modem. Tesla has historically relied on Qualcomm for automotive connectivity, but the new agreement suggests that the electric vehicle maker may be putting in some serious effort into diversifying its suppliers as connectivity becomes more critical to autonomous driving.
Deepening Tesla–Samsung ties
The modem supply builds on a rapidly expanding relationship between the two companies. Tesla previously selected Samsung’s foundry business to manufacture its next-generation AI6 chips, a deal valued at more than 22.7 trillion won and announced in mid-2025. Together, the AI chip and 5G modem agreements position Samsung as a key semiconductor partner for Tesla’s future vehicle platforms.
Industry observers have stated that the collaboration aligns with Tesla’s broader effort to reduce reliance on Chinese and Taiwanese suppliers. Geopolitical risk and long-term supply stability are believed to be driving the shift in no small part, particularly as Tesla prepares for large-scale Robotaxi deployment.
Stable, high-speed connectivity is essential for Tesla’s Full Self-Driving system, supporting real-time mapping, fleet management, and continuous software updates. By pairing in-vehicle AI computing with a new 5G modem supplier, Tesla appears to be tightening control over both its hardware stack and its global supply chain.
Tesla says its Texas lithium refinery is now operational and unlike anything in North America
Tesla Optimus V3 gets early third-party feedback, and it’s eye-opening
