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Tesla to Debut Battery Swapping Stations

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Tesla will set up automated stations later this year that the electric-car company says can remove a spent battery pack and install a fresh one in less than two minutes.

On a stage Thursday night surrounded by Tesla investors and enthusiasts, CEO Elon Musk showed the robotic system in action on two Model S cars while a camera crew simultaneously filmed a driver filling up an Audi A8 at a gas station. The Audi, which required about 23 gallons of fuel, took roughly four minutes to refuel, or a minute more than the time required to swap the batteries on the two Model S sedans.

While it was hardly a scientific experiment, Musk said it would take 90 seconds from start to finish, and the process – which uses equipment similar to that used at the company’s Fremont, Calif., factory – was barely noticeable aside from watching the car’s suspension rise and fall from the battery’s weight.

Once the driver parked the car over a trap door, automated controls unbolted the battery from the undercarriage, slipped it below the stage floor and bolted in a new battery, all without the driver having to exit the vehicle.


The idea behind the swaps, Tesla said, was to “give people a second choice” to recharge.

“Now they can charge for free or do a battery swap for a cost,” Tesla spokeswoman Alexis Georgeson told MSN Autos.

Drivers will pay between $60 and $80 for a battery swap, or whatever the local equivalent is for 15 gallons of premium gasoline, the company said. Tesla will let Model S owners swap as many times as they want, although it will require them to pay the difference in warranty and age should they swap into a newer battery.

Tesla did not reveal details, but told MSN Autos it would charge drivers a set amount per kilowatt-hour if they decide to keep the battery indefinitely, depending on how much capacity their original battery has lost. Eventually, when the system is filled with used batteries, owners may be able to receive credits if they use an older pack.

Tesla already has eight Supercharger fast-charging stations that allow Model S owners to recharge their battery pack by up to 80 percent in about 30 minutes, at no cost. The new battery-swap stations will be added to existing fast-charge stations, starting in California later this year along Interstate 5 from San Francisco to Los Angeles, and later along the Boston to Washington, D.C., corridor, Tesla said. No attendants will be required, and the entire system – save for some storage for the 50 new battery packs the company plans to have at each station – will be done underground. No reservations will be needed.

Battery swapping has long been a hot idea in the electric-car industry, although no company has been successful with it. The Israeli company Better Place was one of the first to install large-scale battery-swapping stations, but it went bankrupt last month. Fisker Automotive, another failed company that used to sell the Karma plug-in hybrid, had designed its battery packs to be “hot swappable” in less than 30 minutes, but it is in bankruptcy court searching for a potential buyer.

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Europeans have adopted a simpler alternative whereby an electric car’s batteries are leased from the automaker and replaced for a reduced cost at the owner’s discretion. Smart, Renault and Nissan have offered such programs, which lowers the car’s sticker price dramatically but requires the owner to enter a multiyear contract.

Earlier Friday, Nissan said it would offer a battery leasing program for all U.S. Leaf owners by mid-2014 for $100 per month and would, per its warranty, replace the battery if the capacity drops below 70 percent over five years or 60,000 miles.

[Source: MSN Autos]

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

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Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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