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Volkswagen Zwickau Plant sets EV production record

Volkswagen Pamplona Plant - Credit: Volkswagen

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The Volkswagen Zwickau plant has set an EV production record for the company, producing 7,100 EVs between November 7th-11th.

Volkswagen’s Zwickau plant is a behemoth of a facility. The plant produces six models for three brands simultaneously. For Volkswagen, the plant produces the VW ID.3, VW ID.4, and VW ID.5; for Audi, the plant produces the Audi Q4 e-tron and Q4 e-tron Sportback; and for Cupra, the plant produces the Cupra Born. According to Elecdrive, combining the production totals for each of these models for the week of November 7th-11th, the company set a production record of 7,100 units produced.

Elecdrive quotes Robert Janssen, Managing Director of Technology and Logistics at Volkswagen, after the successful production week saying; “This is a very good achievement of the entire team and a unique record because, before the transformation, such high numbers were not even technically possible.” Volkswagen brand manager Thomas Schafer shared similar gratitude and pride; “My thanks, therefore, go to my colleagues, who are impressively demonstrating how we are continuing to drive forward the transformation at Volkswagen with speed and high quality.”

Many criticized Volkswagen earlier this week for reconsidering building its Trinity EV production facility. But, the news released today regarding Volkswagen’s pre-existing EV production does build confidence in the German auto giant. At the pace set the other week, Volkswagen could produce 369,200 electric vehicles per year from the Zwickau plant alone. With the company continuing to ramp EV production at its other facilities, Volkswagen may be in better shape than initially anticipated.

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The question many are asking is, how will this success translate at other Volkswagen plants? Will the other facilities be able to emulate the production rate of the Zwickau plant? Answers to these questions remain unclear, but there are some positive indicators.

Volkswagen has already promised a significant shift to EV production for the North American market, mainly to get their vehicles sold in the U.S. eligible for federal tax credits. Simultaneously, as VW Group brands have worked to expand production in China, the Chinese car market’s unquenchable thirst for electric vehicles is pushing the manufacturer to ramp EV production there as well.

Regarding other European Volkswagen plants, many expect Europe’s regulatory push towards electric vehicles to significantly motivate Volkswagen to increase EV production.

The push for EV production has been reflected in the company’s sales reports. Numerous VW Group brands have seen a rapid increase in demand for vehicles like the Audi e-tron, the Porsche Taycan, the VW ID.3 and ID.4, and even Europe-exclusive models from the Cupra and SEAT brands.

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Volkswagen has the motivation and the capital to continue to ramp electric vehicle production, but the rate at which that is pursued in the coming months and years is still very much in the air.

What do you think of the article? Do you have any comments, questions, or concerns? Shoot me an email at william@teslarati.com. You can also reach me on Twitter @WilliamWritin. If you have news tips, email us at tips@teslarati.com!

Will is an auto enthusiast, a gear head, and an EV enthusiast above all. From racing, to industry data, to the most advanced EV tech on earth, he now covers it at Teslarati.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

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Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

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Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

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It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

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Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

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For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

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Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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