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There are many challenges involved in a mission to Mars. What are they and what technology is SpaceX working on to address them?

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Dragon to Mars | Credit: SpaceX
Credit: SpaceX

The concept of sending humans to Mars has been an exciting idea for decades, and the direction of space travel in the 21st century is finally presenting the possibility of actually making that happen. Of course, once everyone let the seriousness of such a journey sink in, the question of feasibility has inevitably come to the table for open discussion with the goal of finding realistic solutions.

It’s interesting enough to simply review the missions of all the Mars hopefuls (Part 1), but now that the reviews are in, it’s the details that are driving the discussion. After all, even the casual observer knows that deep space travel presents challenges such as long-term zero gravity and the ever-popular doom-and-gloom danger of cosmic radiation.

[Say that last one in a loud, booming voice for extra effect.]

Before breaking down any specifics, I want to acknowledge that there’s more than just a twelve-step program to getting to Mars (twelve being the obligatory “go-to” number). It requires an entire infrastructure of capabilities that build upon and support one another. However, I’m taking a leap of faith by assuming that inevitably anyone making a successful trip to Mars will have partnerships in place to tap into such an infrastructure. It’s the larger components of the specific missions that I’m focusing on here.

Outlining the Challenges for a Mission to Mars

Credit: NASA

Credit: NASA

NASA has a dedicated “Space Technology Mission Directorate” (STMD) charged with developing the capabilities needed to achieve the missions and goals NASA is given.

With the red planet as one of the big missions of the day (meaning Mars obviously, although Pluto has also been determined to be red), there’s no shortage of PowerPoints, panels, and interviews to source for what’s being worked on. I’ll follow their lead for discussion.

Transportation

Credit: SpaceX

Falcon 9 launch | Credit: SpaceX

First and foremost, in order to explore Mars, we’ve got to get there and (arguably) back. Depending on the length of stay and mission purpose, the cargo needs are going to play a part in the “how” part of this puzzle piece. Small stuff, no sweat (relative to general space traveler sweat levels). Big stuff? Now we’ve got issues.

Propulsion

Propulsion has been an interesting discussion to watch from the sidelines, mainly due to the debate over the types of systems available versus the types of systems thought to be needed. General mission discussions tend towards a six to eight month flight time each way plus a year and a half or so on the surface, but there are those advocating for shorter flight times to mitigate hazard exposure and reduce cargo needs.

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Current rocket fuels can speed things along, but only at the expense of high fuel consumption. Nuclear fusion (and fission) systems are in the works which would theoretically reduce the flight time to Mars to approximately three months, but the timeframe needed to fully develop and test such new technologies isn’t a big crowd pleaser.

The methane-based nature of SpaceX’s Raptor engine for their speculated Mars Colonial Transport doesn’t really lend either way to this debate because using methane is a choice surrounding resource availability rather than power levels. Since methane can be harvested and manufactured on Mars, it reduces the need to carry as much fuel from Earth on missions, thus lowering costs. Methane-based fuel generation is also one of the key parts of the Mars Society’s “Mars Direct” proposal.

Entry, Descent, and Landing

Given the fact that we’ve sent several rovers to Mars already, it might be surprising that getting a craft from orbit to the Martian surface is actually a huge challenge. A quick survey of our recent history certainly makes the case for landing to be a non-issue, so what’s the deal?

Credit: NASA

Apollo landing module | Credit: NASA

Yes, we land heavy things on Earth all the time, but we do so with an atmosphere about 99% thicker than the one on Mars. The lack of air pressure and wind on Mars means that there isn’t any real air resistance to aid in slowing down a massive descending craft nor is there any wind to tap into for a glider or parachute to be very effective.

What about the moon?

There’s virtually no atmosphere there, either, yet we landed quite a bit of cargo during the Apollo program. That explanation would be gravity. The moon has less than half the gravity that Mars does, which is less than 20% that of Earth. The difference in power required to land a crew module on the moon vs. Mars could maybe be compared to landing a mini Falcon 9 with a micro drone onto a piece of plywood in the middle of a swimming pool versus dropping, say, a child-sized Tesla Model S. Maybe not, but it’s fun to think about. So cute…

In 2012, NASA landed the rover “Curiosity” on the Martian surface using a very complicated parachute-plus-propulsion crane system. The existence of such technology somewhat gives the impression that landing things on Mars is already a solved problem. If what we’re landing is about the mass of a small car, this impression is true, but if we are landing anything significantly larger, such as a capsule carrying humans for example, then the problem is still a problem as larger masses require greater counterforce to slow down their descent.

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SpaceX Gives Back

SpaceX_Thaicomm8_First-Stage-Landing

Falcon 9 first stage landing | Credit: SpaceX

SpaceX’s focus on developing propulsive landing systems is aiming to solve the problem of counterforce. This is actually an area where SpaceX is supporting NASA’s Journey to Mars (instead of the other way around) via the data obtained from their Falcon 9 landings to date. One of NASA’s proposed solutions is a “supersonic retropropulsion” system, meaning periodic firing of the engines on a craft to counter the speed resulting from a trip through the (small) Martian atmosphere. To date, NASA hasn’t been able to test this type of technology in an environment similar to what would be encountered on Mars whereas SpaceX has. By studying the results of SpaceX’s Falcon 9 first stage landings, NASA can use the information gathered for their retropropulsive system designs.

Back scratchers, unite!

Crew Systems

Credit: SDASM Archives

Apollo capsule in clean room | Credit: SDASM Archives

The crew ships under development for taking astronauts to Mars have a number of requirements to meet to be successful transports, and from the information available thus far, their progress seems to be moving along swimmingly. SpaceX’s Crew Dragon has been announced with photos and basic details provided, and NASA’s Orion capsule has enjoyed a marketing campaign providing numerous details for quite some time now.

SpaceX_Dragon-Capsule

Dragon capsule during hover test | Credit: SpaceX

The primary improvements in both capsule designs over the Apollo age seem to be more room, better heat shields, better software, and glass cockpits (i.e., touch screens). Crew Dragon can also hover (eventually landing) and blast off from its rocket transport in an emergency event. The aesthetics are pretty swank as well. Why isn’t there anything vastly different from what we’ve already done?

If it ain’t broke, don’t fix it.

Crew Cargo & Environmental Systems

Environmental systems and supplies to keep human travelers alive and (mostly) happy have been generally worked out via prior orbital missions, especially on the long-term International Space Station (ISS) ones. However, there are a few added “catches” that a mission to Mars throws in.

Credit: NASA on The Commons

ISS | Credit: NASA on The Commons

First, the ISS is able to maintain long-term human crews due to regular cargo resupply missions. The travel distance for Mars-bound astronauts will render such types of delivery schedules unavailable. No cargo deliveries mean carrying all the cargo required for the entire trip, something that generally demands multiple rocket launches for supply assembly before heading out.

Other than the higher expense of multiple launches, this seems to just be a matter of logistics and cost effectiveness rather than capability. SpaceX’s Falcon Heavy was certainly designed with these cargo requirements in mind considering the power packed into its engines.

Second, life support system technology has been developed and advanced over the years on the ISS, but it requires a lot of maintenance to upkeep. Perhaps the life support systems on the new crew capsules will endure for longer than the systems on the ISS as they have the data available to design around, but in the event that upkeep is just a fact of life that can’t be prevented, crews will surely undergo the training to perform repairs as needed as they are now.

As development in the space industry continues, these issues may become minimal. For instance, short-term resupply missions could eventually become available as travel time to Mars decreases with more efficient and powerful propulsion systems. The development of photon propulsion via lasers is ongoing, the goal being to accelerate around 220 pounds of unmanned spacecraft to 25% the speed of light for a three-day trip to Mars. That could almost translate into a sort of Mars-based Amazon Prime. I see what you’re up to, Jeff Bezos!

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SpaceX also plans on making regular cargo missions to Mars a bi-annual affair, so as long as supplies and equipment can last for the 26-month(ish) window between launches, it’s Mars-certified.

Zero Gravity Impacts

Credit: NASA on The Commons

Astronaut Ed White on a spacewalk | Credit: NASA on The Commons

When astronauts return from long-term zero gravity, their bodies have to acclimate after changes despite attempts to mitigate the effects through exercise regimens. If you’re just going from Earth to space and then Earth again, no big deal really. But going from Earth to space and then Mars? There won’t be a team of medical professionals ready to drag the astronauts out of the capsule and tell them to take it easy for a while.

That’s kind of an amusing image, actually. The Red Dragon capsule lands but everyone inside is all laid out looking like they are badly hungover from the prior night’s club hopping. Throw in some glitter for Instagram? Sorry, I’m digressing…

What exactly are the effects of long-term zero gravity on the human body? According to NASA, muscles (including the heart) can atrophy at a rate of 5% per week, bones at 1% per month, and about 22% of blood volume is lost. These are generally recoverable, but it takes about as long to recover a muscle as it did to lose it, and bone can take two to three years to grow back if it does at all. The lower Mars gravity would probably mean an easier recovery process, but there’s still a process involved and the entire crew is affected. Not even regular exercise can mimic all of the (needed) effects that gravity has on the body.

Credit: NASA on The Commons

Space colony concept art | Credit: NASA on The Commons

The concept of using a rotating space craft to mitigate this problem is seen so often in movies and space habitat designs that one might think it’s a “given” that some version of it will be used for Mars travel. In fact, The Mars Society’s “Mars Direct” plan even advocates for a rotating craft which uses the spent upper stage of the rocket as an anchor to spin the crew capsule around for artificial gravity simulation.

Since nothing looked like it would “spin” on the Dragon and Falcon Heavy media releases nor did there seem to be much room for a treadmill, I was really curious about what SpaceX’s answer to long term zero gravity was. From what I’ve read, it isn’t seen as a real problem or “show stopper”, if you will. Again, I’m missing a direct source to cite for any Elon or SpaceX comment on the issue, but from commentary around the web, it seems that the issue has surfaced in public discussions with no particular technology addressed to overcome it.

Perhaps this is one more thing we will see come September when SpaceX’s Mars Colonial Transporter plans are revealed. I can’t imagine that one hundred body-worn, space-traveling colonists wouldn’t be a problem needing to be addressed.

Surface Power

When it comes to any sort of space travel, solar seems to be one of the “go to” choices for power sourcing outside of propulsion. Unfortunately, when it comes to Mars exploration, solar power alone may not be enough. For one thing, Mars receives less than half the sunlight that Earth does, and most of that sunlight is only available in certain regions of the planet such as around the equator. Frequent light-blocking dust storms are also a problem. NASA’s STMD has outlined advanced batteries, regenerative fuel cells, fission nuclear systems, and solar arrays as the choice technologies for development in the area of surface power.

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Nuclear power on Mars? | Credit: US National Archives

Nuclear power plant | Credit: US National Archives

Now, I admit that I don’t have all the time in the world to watch every Elon Musk video in existence (although I do enjoy the convenience of a YouTube channel with nearly all of them compiled), but I haven’t had much luck finding original sources of either Elon or a SpaceX executive directly commenting on the subject of surface power. I’m sure something is out there either eluding me or that I’ve forgotten I’ve seen.

Crew Dragon uses solar arrays attached to its trunk during flight for power, but the trunk is jettisoned prior to reentry (or entry when talking about Mars). I could make an educated guess based on the connections between Elon Musk and Solar City, Tesla, and the methane-based Raptor engines to presuppose that solar power, advanced batteries, and methane fuel generation are part of SpaceX’s surface power plans, but in the end it’s just a guess. Also, if Raptor is using a methane-based fuel because it can be resourced outside of Earth, I’d imagine that surface power would tie into that same manufacturing capability.

Credit: NASA on The Commons

ISS solar panels | Credit: NASA on The Commons

Mars One plans to utilize solar power for its surface power needs, specifically “thin film solar photovoltaic panels”. There isn’t much detail about their required panel size available, only that they should have the ability to be rolled up and transported elsewhere if need be. Finally, as I mentioned previously, the “Mars Direct” plan advocates tapping into fuel generation structures that manufactures a Methane-Oxygen bi-propellant.

Overall, it seems everyone is likely on a similar page regarding power sources – nothing crazy or unheard of, unless you think nuclear anything is too risky.

Coming Up on Countdown to Mars…

Credit: NASA on The Commons

Wernher von Braun and Walt Disney | Credit: NASA on The Commons

Cosmic space radiation! There’s so much on this topic, it’s worth an entire piece on its own. Spoiler alert: Elon doesn’t seem to be worried about that issue. Why not?

Also, stay tuned for a (theoretical) discussion on future Martian government…

Did you know that Werner von Braun had a fictional tale of a Martian society wherein the elected Martian leader was called “The Elon”? It’s almost as though he really did take a trip on that Nazi time traveling bell thing…

Accidental computer geek, fascinated by most history and the multiplanetary future on its way. Quite keen on the democratization of space. | It's pronounced day-sha, but I answer to almost any variation thereof.

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

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The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

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TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Elon Musk

Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

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For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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Investor's Corner

SpaceX reveals how its 1 Million AI satellite network will work and prevent space collisions

SpaceX reveals plans for one million Starmind AI satellites and calls out operators hiding maneuvers.

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Concept rendering of SpaceX Starmind constellation via Grok
Concept rendering of SpaceX Starmind constellation via Grok

SpaceX has put the largest satellite count it has ever published into writing, and it says that plan only works if every other operator in orbit starts sharing what it knows.

In a new Space Safety page highlighted Tuesday morning by Sawyer Merritt on X, SpaceX said it “plans to operate up to 100,000 Starlink satellites and up to 1 million Starmind AI satellites to meet the growing demand for broadband and supercompute.” Starlink has a little over 11,000 satellites in orbit today, so the target alone implies roughly a ninefold expansion of the broadband network.

Starmind is SpaceX’s orbital AI compute constellation. Elon Musk confirmed the Starmind name in June after an xAI trademark filing surfaced, and in August SpaceX said it was working with Nvidia on the compute payload. The FCC accepted the filing for up to one million satellites back in February.

FCC accepts SpaceX filing for 1 million orbital data center plan

SpaceX also released a new render of what a full Starmind constellation could look like. Alongside it, SpaceX VP Michael Nicolls explained why the satellites will not operate on their own. “We need to operate clusters of satellites in tight formation to get enough coherent compute to run AI models efficiently,” Nicolls said. “A cluster will be 10-ish satellites connected with 10 terabits or so of bandwidth between them, and interconnected to the broader constellation.”

That is the most specific detail SpaceX has given on how Starmind will be built. Instead of a million independent servers, the network would work as tightly packed groups of about 10 satellites acting as one compute unit, with Starlink’s laser links carrying results back to Earth.

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Packing satellites that close together, at that scale, makes collision avoidance the central problem, and most of the Space Safety page is aimed at other operators. SpaceX said Starlink encountered collision risks with about 650 unique maneuvering third party satellites in 2026, and only about half of them shared data. Over six months, Starlink recorded roughly 164,000 more collision risks where the closest approach came within four hours of an unannounced maneuver.

Some operators keep maneuver plans private over proprietary concerns, while others cannot get government permission to share them. SpaceX called those policies “counterproductive,” saying they “largely only serve to create preventable collision risk between satellites.” Starlink is also offering a free ephemeris sharing and screening platform that returns risk results within a minute, backed by its Stargaze network of 30,000 optical sensors.

The push comes as the Starmind application draws opposition from astronomers and environmental groups. In a September filing with the FCC, SpaceX said each Starmind satellite could weigh up to 4,000 kg, nearly seven times the mass of a Starlink V2 Mini. Musk has brushed off crowding concerns before, telling viewers in June that “space is enormous” and that SpaceX already knows how to run very large constellations safely.

SpaceX’s Starmind page says its Gigasat factory in Bastrop, Texas, is designed to produce AI satellites at scale, with deployment of thousands of units starting as soon as late 2027.

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