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SpaceX Crew Dragon spacecraft set to static fire SuperDraco abort thrusters after delays

Crew Dragon hovers with its SuperDraco abort thrusters. (SpaceX)

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Originally scheduled for early November, SpaceX now plans to static fire a Crew Dragon capsule’s SuperDraco abort thrusters no earlier than Wednesday, November 13th. Success would pave the way for SpaceX to launch the spacecraft’s in-flight abort (IFA) before the end of 2019.

In April 2019, a bad design choice finally reared its head, triggering an oxidizer leak and exotic titanium chemical fire that lead to the catastrophic explosion of Crew Dragon capsule C201, the first upgraded spacecraft to successfully launch, dock with the ISS, and return to Earth. That explosion occurred shortly after a successful Draco maneuvering thruster test and just milliseconds before the planned ignition of C201’s eight SuperDraco abort thrusters.

SpaceX planned on reusing flight-proven Crew Dragon capsule C201 to complete its In-Flight Abort (IFA) test, in which the spacecraft will attempt to escape from Falcon 9 during Max Q, the most aerodynamically stressful period of launch. After C201’s premature demise, SpaceX was forced to reassign new Crew Dragon spacecraft already in production, and capsule C205 – previously assigned to Dragon’s Demo-2 astronaut launch debut – was delivered to SpaceX’s Florida launch facilities in early October.

C205 will now support SpaceX’s IFA test. However, prior to launch, SpaceX (or NASA, or both entities) want to ensure that the fixes and upgrades retroactively applied to Crew Dragon will prevent C201’s failure mode from reoccurring. This proof will come in the form of a static fire test identical to the one that caused C201’s explosion. Dragon capsule C205 will be loaded with liquid dinitrogen tetroxide (also known as NTO or N2O4) and monomethylhydrazine (MMH) fuel and fire its much smaller Draco maneuvering thrusters.

Seven of Cargo Dragon capsule C113’s Draco maneuvering thrusters are visible here. Crew Dragon uses similar thrusters. (Pauline Acalin)

Lastly, C205 will ignite its eight SuperDraco abort thrusters – capable of producing more than 570 kN (128,000 lbf) of combined thrust – to conclude the static fire acceptance test. NASA and SpaceX will likely analyze the results together, while SpaceX will refurbish and refuel the spacecraft as expediently as possible. If everything goes as planned, Crew Dragon C205 will be integrated with its disposable trunk section and transported to Launch Complex 39A sometime in late-November or December.

In an impressive demonstration of SpaceX’s ability to work fast, the company managed to determine the cause of C201’s explosion, correct design flaws, prove those corrections with extensive testing, modify Crew Dragon C205 in light of those changes, and ship the completed spacecraft to Florida in less than six months. NASA Commercial Crew Program Manager Kathy Lueders, rare to heap praise, deemed SpaceX’s response “a pretty phenomenal turnaround.”

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NASASpaceflight reporter Michael Baylor says that Crew Dragon’s static fire is now scheduled no earlier than the morning of November 13th, a delay of 11 days from the static fire’s first known target, November 2nd. It’s unclear what triggered the delay, but it would be unsurprising for SpaceX to be treading with extreme caution in a bid to avoid another serious Crew Dragon anomaly.

SpaceX recently began the installation of SuperDraco abort thrusters on the Crew Dragon capsule set to support Demo-2, SpaceX’s first astronaut launch. (SpaceX)
Crew Dragon capsule C205 and Falcon 9 booster B1046 arrived in Florida around October 3rd ahead of SpaceX’s critical In-Flight Abort (IFA) test. (SpaceX)

If all goes as planned during the test and the post-test inspections raise no red flags, SpaceX and NASA will likely be ready to launch Crew Dragon’s IFA test some 4-6 weeks after. Stay tuned for updates.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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