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SpaceX to build massive, new Hyperloop tunnel for 2020 competition, says Elon Musk

WARR Hyperloop's victorious 2018 pod. (WARR Hyperloop)

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SpaceX just completed its fourth hosted Hyperloop competition since its 2017 debut and Hyperloop inventor and CEO Elon Musk capped the successful event with a big claim: in 2020, SpaceX plans to host Competition 5 at a brand-new vacuum tunnel that could offer all kinds of new opportunities to next year’s student teams.

According to Musk, that new track – presumably to be built by The Boring Company with SpaceX help – could be up to 10 km (6.2 mi) in length, will support a full vacuum like its 1.6 km (1 mi) predecessor, and will feature a curved track. Altogether, those features could support truly insane top speeds and allow teams to test pods with far more realistic acceleration profiles relative to those that have been tested at SpaceX’s track in the last few years. Furthermore, Musk specifically described the new track as a “10km vacuum tunnel”, immediately bringing to mind the obvious possibility of a new Boring Company collaboration.

As mentioned above, SpaceX just wrapped up its fourth Hyperloop competition in two years. Of the 21 teams that won slots in the event, only four were judged by SpaceX to be ready for speed runs. Of those four, the German team TUM Hyperloop (formerly WARR Hyperloop) reached a top speed of 288 mph (463 km/h, 128 m/s) before the pod suffered visible damage and performed a flawless emergency stop, pulling dozens of Gs and coming to a halt in just 50-100m.

https://twitter.com/_TomCross_/status/1153141210468405248

In a nominal outcome, TUM Hyperloop anticipated that their fourth-generation pod could reach a top speed of more than half the speed of sound (~380+ mph, 600+ km/h). In 2018, they achieved a spectacular top speed of 290 mph, just slightly edging out Pod IV’s pre-anomaly performance this year. The runner-up, Swissloop, reached a still-impressive top speed of ~160 mph (260 km/h), a demonstrating of just how far ahead of its peers TUM/WARR remains.

At the end of the day, speed records are just icing on the Hyperloop Competition cake, following the main motivation of offering an almost unbeatable applied engineering learning opportunity for student groups around the world.

Hyperloop Alpha?

Assuming SpaceX and/or The Boring Company manage to pull off a minor engineering miracle and successfully build a “10km vacuum tunnel” in a single year, the company will have easily set itself up to host countless more competitions in the coming years. Additionally, assuming that “tunnel” refers to a full-scale tunnel capable of being built by The Boring Company, SpaceX’s new Hyperloop test facilities will be at or very near full-scale relative to the operational, human-rated transportation system that is the concept’s ultimate goal.

The test tunnel quite literally bored under the current above-ground Hyperloop track has a final usable diameter of 12 feet (3.7m), more than double the 6-foot (1.8m) diameter of the track currently used for competitions. Additionally, it would be even larger than Hyperloop One’s ~11 foot (3.3m) diameter Nevada test track. Ultimately, such a large tunnel would simultaneously give The Boring Company experience with building a true vacuum tunnel system and provide an opportunity for full-scale vacuum train (i.e. hyperloop) testing over unprecedented distances.

Maybe, just maybe, Elon Musk is thinking about putting a bit more time into turning his original Hyperloop concept into a finished product.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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NTSB findings on fatal Tesla crash tell a very different story

The NTSB confirmed the driver, not Tesla’s FSD, caused the fatal Texas house crash.

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The National Transportation Safety Board released preliminary findings Wednesday confirming that a Tesla driver, not the vehicle’s software, caused a fatal crash in Katy, Texas in June. The driver, 44-year-old Michael Butler, had engaged Full Self-Driving Supervised mode on Rose Hollow Lane, a residential street with a 30 mph speed limit, before manually overriding the system by pressing the accelerator pedal all the way to 100%. Data recovered from the 2025 Tesla Model 3 showed the vehicle was traveling over 70 miles per hour when it struck a home and killed 76-year-old Martha Avila, who was inside. Weather was clear, the road was dry, and it was daylight.

Texas man charged in fatal Tesla crash where he blamed Autopilot

Butler told authorities he had passed out at the wheel. But security camera footage obtained by the NTSB told a different story, and showed the car accelerating through an intersection before leaving the road entirely. Police also found that Butler’s phone had Google searches including the terms “Tesla FSD not aggressive enough 2026” and “Tesla FSD too timid,” raising serious questions about how he was using the system before the crash. Butler has since been charged with manslaughter. The victim’s family has filed a lawsuit against both Butler and Tesla, alleging negligence.

The NTSB findings aligned directly with what Tesla VP of AI Software Ashok Elluswamy had already stated publicly on X in the weeks after the crash, writing that “the driver manually overrode self-driving by pressing the accelerator all the way to 100%.” The data confirmed his account.

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