News
SpaceX pushes boundaries of fairing recovery with breathtaking sunrise launch [photos]
SpaceX has soared past the halfway point of completion for Iridium’s next-generation NEXT constellation with the successful launch of satellites 41-50 earlier this morning. SpaceX has three additional launches contracted with Iridium for a total of eight. Despite intentionally ditching the flight-proven first stage booster in the Pacific Ocean, SpaceX attempted to recover one half of the payload fairing; an effort acknowledged to be predominately experimental at this point.
- F9 B1041 gives one final swan song with the successful launch of 10 more Iridium NEXT satellites. (Pauline Acalin)
- Although fog and camera difficulties slightly marred the shot, note the details in Falcon 9’s normally white-hot exhaust. (Pauline Acalin)
- Falcon 9 1041 rises above a sea of fog for one last mission to orbit. Half of its fairing made a surprise appearance in port on Saturday. (Pauline Acalin)
Iridium-5 continues a recent trend of monthly launches out of SpaceX’s Vandenberg Air Force Base launch facilities – the company’s SLC-4E pad is known to take a bit longer than its East coast brethren for refurbishment and repairs between launches, typically maxing out approximately one launch per month. This launch also marks another flight-proven booster intentionally expended, likely in part because the West Coast drone ship Just Read The Instructions is currently out of commission, awaiting the delivery of critical subsystems stripped to repair the Eastern OCISLY.
As of posting, all 10 Iridium NEXT satellites have been successfully deployed into low Earth orbit, marking the successful completion of this mission. On the recovery side of the mission, SpaceX CEO Elon Musk had initially teased Mr Steven’s upcoming fairing catch attempt – his silence since providing a T-0 around 7:44 am PST presumably speaks to the experimental nature of these fairing recovery efforts, and hints that this attempt may not have been successful.
GPS guided parafoil twisted, so fairing impacted water at high speed. Air wake from fairing messing w parafoil steering. Doing helo drop tests in next few weeks to solve.
— Elon Musk (@elonmusk) March 30, 2018
A couple hours after launch, Musk took to Twitter to confirm that this fairing recovery effort had failed, largely due to the complexity of safely parafoiling such a large, fast, and ungainly object. “[Helicopter] drop tests” are planned for coming weeks in order to put to bed the problems ailing fairing recovery. As SpaceX announcer and materials engineer Michael Hammersley noted, “the ultimate goal is full recovery and reuse of the entire vehicle,” and experimental fairing recovery efforts push SpaceX one step closer to that ambition.
- F9 B1041 arrives in port after its first successful mission, Iridium-3, in October 2017. (Pauline Acalin)
- 1041 flew for its second and final time earlier this morning, sans any landing aboard JRTI. (Pauline Acalin)
- B1041 presumably soft-landed in the Pacific, as did its fairing. (Pauline Acalin)
- RIP. (Pauline Acalin)
Space (regulation) oddity
Perhaps the most unusual feature of this launch was an announcement soon after the webcast began that NOAA (the National Ocean and Atmospheric Administration) apparently restricted SpaceX’s ability to provide live coverage of Falcon 9’s upper stage once in orbit, and the webcast thus ended moments after the second stage Merlin Vacuum engine shut off. By all appearances, this is fairly unprecedented: NOAA is tasked with “licensing…operations of private space-based remote sensing systems” with their Commercial Remote Sensing Regulatory Affairs (CRSRA) branch, but they’ve been quite inept and heavy-handed in their implementation of Earth imaging regulation. Nominally, the purpose of that regulation is to protect sensitive US security facilities and activities from the unblinking eyes of private, orbital imaging satellites, but NOAA has quite transparently exploited its power in ways that create extreme uncertainty and near-insurmountable barriers to entry for prospective commercial Earth-imaging enterprises.
What an absolutely beautiful launch at Vandenberg this morning. Congratulations to SpaceX on another successful mission accomplished! #SpaceX #Iridium5 @Teslarati pic.twitter.com/hsp7H5bv8J
— Pauline Acalin (@w00ki33) March 30, 2018
Presumably, this protects their (and their prime contractors’) vested interest in NOAA’s continuing quasi-monopoly over Earth sciences and weather-related satellite production and operations, a segment of the agency’s budget known to aggressively devour as much of NOAA’s budget as practicable. In this sense, something as arbitrary as preventing a launch provider like SpaceX from showing live, low-resolution (functionally useless) video feeds from orbit would be thoroughly disappointing, but in no way surprising. In this case, the restriction is comically transparent in its blatant inconsistency: SpaceX has flown more than 50 launches over more than a decade, all of which featured some form of live coverage of the upper stage once in orbit, and none of which NOAA objected to. Fingers crossed that this absurd restriction can be lifted sooner than later.
- No fairing snack for Mr Steven this time around. (Pauline Acalin)
- PAZ’s recovered fairing half sadly cracked beyond repair while being hauled aboard Mr Steven. (Pauline Acalin)
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News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.








