News
SpaceX pushes boundaries of fairing recovery with breathtaking sunrise launch [photos]
SpaceX has soared past the halfway point of completion for Iridium’s next-generation NEXT constellation with the successful launch of satellites 41-50 earlier this morning. SpaceX has three additional launches contracted with Iridium for a total of eight. Despite intentionally ditching the flight-proven first stage booster in the Pacific Ocean, SpaceX attempted to recover one half of the payload fairing; an effort acknowledged to be predominately experimental at this point.
- F9 B1041 gives one final swan song with the successful launch of 10 more Iridium NEXT satellites. (Pauline Acalin)
- Although fog and camera difficulties slightly marred the shot, note the details in Falcon 9’s normally white-hot exhaust. (Pauline Acalin)
- Falcon 9 1041 rises above a sea of fog for one last mission to orbit. Half of its fairing made a surprise appearance in port on Saturday. (Pauline Acalin)
Iridium-5 continues a recent trend of monthly launches out of SpaceX’s Vandenberg Air Force Base launch facilities – the company’s SLC-4E pad is known to take a bit longer than its East coast brethren for refurbishment and repairs between launches, typically maxing out approximately one launch per month. This launch also marks another flight-proven booster intentionally expended, likely in part because the West Coast drone ship Just Read The Instructions is currently out of commission, awaiting the delivery of critical subsystems stripped to repair the Eastern OCISLY.
As of posting, all 10 Iridium NEXT satellites have been successfully deployed into low Earth orbit, marking the successful completion of this mission. On the recovery side of the mission, SpaceX CEO Elon Musk had initially teased Mr Steven’s upcoming fairing catch attempt – his silence since providing a T-0 around 7:44 am PST presumably speaks to the experimental nature of these fairing recovery efforts, and hints that this attempt may not have been successful.
GPS guided parafoil twisted, so fairing impacted water at high speed. Air wake from fairing messing w parafoil steering. Doing helo drop tests in next few weeks to solve.
— Elon Musk (@elonmusk) March 30, 2018
A couple hours after launch, Musk took to Twitter to confirm that this fairing recovery effort had failed, largely due to the complexity of safely parafoiling such a large, fast, and ungainly object. “[Helicopter] drop tests” are planned for coming weeks in order to put to bed the problems ailing fairing recovery. As SpaceX announcer and materials engineer Michael Hammersley noted, “the ultimate goal is full recovery and reuse of the entire vehicle,” and experimental fairing recovery efforts push SpaceX one step closer to that ambition.
- F9 B1041 arrives in port after its first successful mission, Iridium-3, in October 2017. (Pauline Acalin)
- 1041 flew for its second and final time earlier this morning, sans any landing aboard JRTI. (Pauline Acalin)
- B1041 presumably soft-landed in the Pacific, as did its fairing. (Pauline Acalin)
- RIP. (Pauline Acalin)
Space (regulation) oddity
Perhaps the most unusual feature of this launch was an announcement soon after the webcast began that NOAA (the National Ocean and Atmospheric Administration) apparently restricted SpaceX’s ability to provide live coverage of Falcon 9’s upper stage once in orbit, and the webcast thus ended moments after the second stage Merlin Vacuum engine shut off. By all appearances, this is fairly unprecedented: NOAA is tasked with “licensing…operations of private space-based remote sensing systems” with their Commercial Remote Sensing Regulatory Affairs (CRSRA) branch, but they’ve been quite inept and heavy-handed in their implementation of Earth imaging regulation. Nominally, the purpose of that regulation is to protect sensitive US security facilities and activities from the unblinking eyes of private, orbital imaging satellites, but NOAA has quite transparently exploited its power in ways that create extreme uncertainty and near-insurmountable barriers to entry for prospective commercial Earth-imaging enterprises.
What an absolutely beautiful launch at Vandenberg this morning. Congratulations to SpaceX on another successful mission accomplished! #SpaceX #Iridium5 @Teslarati pic.twitter.com/hsp7H5bv8J
— Pauline Acalin (@w00ki33) March 30, 2018
Presumably, this protects their (and their prime contractors’) vested interest in NOAA’s continuing quasi-monopoly over Earth sciences and weather-related satellite production and operations, a segment of the agency’s budget known to aggressively devour as much of NOAA’s budget as practicable. In this sense, something as arbitrary as preventing a launch provider like SpaceX from showing live, low-resolution (functionally useless) video feeds from orbit would be thoroughly disappointing, but in no way surprising. In this case, the restriction is comically transparent in its blatant inconsistency: SpaceX has flown more than 50 launches over more than a decade, all of which featured some form of live coverage of the upper stage once in orbit, and none of which NOAA objected to. Fingers crossed that this absurd restriction can be lifted sooner than later.
- No fairing snack for Mr Steven this time around. (Pauline Acalin)
- PAZ’s recovered fairing half sadly cracked beyond repair while being hauled aboard Mr Steven. (Pauline Acalin)
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Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
News
NHTSA just escalated its Tesla Cybercab investigation in a big way
NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.
Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.
The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.
Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.
The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.
Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.








