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SpaceX recovers another Falcon 9 Block 5 booster as reusable rocket fleet grows

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Following the upgraded rocket family’s fifth successful launch since its May 2018 debut, SpaceX has returned another Falcon 9 Block 5 booster to land after a drone ship recovery.

Falcon 9 B1049 is now the fourth flight-proven Block 5 booster in SpaceX’s flightworthy rocket fleet, all of which can be expected to fly numerous orbital-class missions before being retired or expended. Despite a relatively slow September and October ahead of SpaceX’s launch manifest, the final two months of 2018 could be quite busy, and will in part rely on the reusability of SpaceX’s Block 5 rockets.

https://twitter.com/_TomCross_/status/1039906864341966848

Thankfully, Falcon 9 Block 5’s reusability prospects are looking extremely positive according to September 11 comments from SpaceX President and COO Gwynne Shotwell, who stated that the rockets (like B1049 today) were returning from launch in even better condition than was initially expected. As a result, it should be imminently possible for SpaceX to refly the same Falcon 9 Block 5 booster after as few as four weeks of refurbishment, with the goal to eventually cut the required maintenance so much that a given booster can refly in ~24 hours.

Still, thanks to the higher-energy geostationary transfer orbit (GTO) missions all Block 5 boosters have thus flown on, reentry and recovery conditions wind up being far less forgiving, suggesting that what Shotwell, Musk, and SpaceX are really referring to when discussing 24-hour reusability is the rapid reuse of Block 5 boosters after low-energy launches to orbits far lower than GTO and lighter payloads in tow.

In particular, Falcon 9 Block 5 launches like Cargo Dragon resupply missions and other miscellaneous smaller satellites should not only leave the boosters in exceptionally pristine condition, but they will also intrinsically leave the rocket just a handful of miles (at most) away from the launch pad, a clear advantage to any truly rapid reuse. Drone ship-recovery Falcon 9s like B1049’s, on the other hand, require at least several days to be towed back to port, fundamentally limiting booster turnaround time for high-energy launches like Telstar 18V, Telstar 19V, Telkom 4, Iridium-7, and Bangabandhu-1.

 

SpaceX’s next launch – Argentinian Earth observation satellite SAOCOM-1A, NET October 7 – will feature a number of critical milestones, including the second reuse of a Falcon 9 Block 5 booster, the first truly light and low-energy launch for the upgraded rocket, the first Landing Zone recovery for Block 5, and the inaugural debut of a dedicated Californian rocket landing zone scarcely a few thousand feet from SpaceX’s Vandenberg launch pad.

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Although SAOCOM-1A is likely to be the only SpaceX launch in October, November may very well feature the first launch of Crew Dragon, an uncrewed demonstration mission that will see the spacecraft dock with the International Space Station to ensure that it’s ready for astronauts. SpaceX’s 19th Cargo Dragon launch is also expected to occur as early as December 1st.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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