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SpaceX Falcon Heavy completes successful rehearsal, static fire pushed back due to bug in launch pad hardware

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More than a decade after its 2005 public conception, SpaceX is closer than ever to the first launch Falcon Heavy, the company’s newest rocket. Earlier this afternoon, the vehicle was aiming for its first static fire test, in which all 27 of its engines would be ignited (nearly) simultaneously in order to test procedures and the rocket itself. This attempt was sadly scrubbed, but only after the vehicle apparently completed a successful wet dress rehearsal, which saw Falcon Heavy fully loaded with propellant. According to Orlando’s News 13, the attempt was scrubbed only after one of eight hold-down clamps showed signs of bugs.

Falcon Heavy vertical at Pad 39A on Thursday, January 11. After a successful rehearsal, the static fire was scrubbed due to a small hardware bug. (Tom Cross/Teslarati)

Falcon Heavy vertical at Pad 39A on Thursday, January 11. After a successful rehearsal, the static fire was scrubbed due to a small hardware bug. (Tom Cross/Teslarati)

While Falcon Heavy is not explicitly critical for SpaceX’s near-term launch business and its loftier future goals, the development and operation of such a massive launch vehicle will likely serve as a strong foundation as the company transitions more aggressively into the design, engineering, and manufacture of its still-larger BFR series of rocket boosters and upper stages. Falcon Heavy stands approximately as tall as Falcon 9 at around 70 m (230 ft), but features three times the thrust and a little less than three times the weight of SpaceX’s workhorse rocket. With 27 Merlin 1D engines to Falcon 9’s namesake nine, Falcon Heavy’s 22,800 kN (5,000,000 lbf) of thrust is a nearly inconceivably amount of power, equivalent to twenty Airbus A380 passenger jets at full throttle.

Why is Falcon Heavy important?

If SpaceX manages to pull off Falcon Heavy as a successful and reliable launch vehicle on the order of its reasonably successful Falcon 9, BFR may well be an easier vehicle to develop and operate, thanks to its single-core design. As Musk himself has discussed over the last year or so, the problem of safely and reliably distributing the thrust of Heavy’s side cores to the center core was unexpectedly difficult, as were the issues of igniting all 27 Merlin 1Ds and safely separating the side cores while in flight. Ultimately, the payload improvement (while in a fully reusable mode of operation) was quite small, particularly for the geostationary missions that make up essentially all prospective Falcon Heavy customer missions.

The additional complexity of recovery and refurbishing three separate Falcon 9 boosters almost simultaneously likely serves to only worsen the vehicle’s potential payoff, although the upcoming Block 5 iteration of Falcon 9 may partially improve the vehicle’s ease of operation. If Block 5 is indeed as reusable as SpaceX intends to make it, then a handful of Block 5 Falcon Heavy vehicles could presumably maintain a decent launch cadence for the vehicle without requiring costly and time-consuming shipping all over the continental US.

A closeup of Falcon Heavy’s three first stages, all featuring grid fins. The white bars in the center help to both distribute stress loads and separate the side cores from the center booster after launch. (SpaceX)

Nevertheless, the (hopefully successful) experience that will follow the launch and recovery operation of a super heavy-lift launch vehicle (SHLV) with ~30 first stage engines will be invaluable for SpaceX’s interplanetary goals. While BFR will be free of the complexity Falcon Heavy’s triple-core first stage added, it is still a massive vehicle that absolutely dwarfs anything SpaceX has attempted before. BFR in its 2017 iteration would mass around three times that of Falcon Heavy and feature 30 Raptor engines capable of approximately 53,000 kN (12,000,000 lbf) of thrust at liftoff, around 2.5x that of Heavy. Many, many other features mean that BFR and particularly BFS will be extraordinarily difficult to realize: BFS alone will be treading into truly unprecedented areas of spaceflight with the scale, longevity, and reusability it is intended to achieve while comfortably ferrying dozens of astronauts to and from Mars and the Moon.

However, the scale of BFR is equivalent to that of the famous Saturn V rocket that took astronauts to the Moon in the 1960s and 70s. In other words, while still dumbfoundingly massive and unprecedented in the modern era, rockets at the scale of BFR do in fact have a precedent of success, which lends the effort considerable plausibility, at least at proof-of-concept level. As of September 2017, Elon Musk suggested that SpaceX was aiming to begin construction of the first BFS (Big ____ Spaceship) by the end of Q2 2018, a truly Muskian deadline that probably wont hold. Still, if construction of the first prototype begins at any point in 2018, it will bode well for SpaceX’s aggressive timelines.

In the meantime, BFR’s precursor Falcon Heavy has effectively completed its first wet dress rehearsal, although the static fire attempt was scrubbed for the day. This is understandable for such a complex and untested vehicle, especially after SpaceX’s exceptionally quick modifications to Pad 39A. While unofficial, word is that an issue with one of the Transport/Erector/Launcher’s (TEL) eight separate launch clamps caused the scrub. Those launch clamps ensure that the massive vehicle would stay put during a static fire, and the status of those clamps would be especially important during such an unusually long static fire of such a powerful rocket.

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Stay tuned for updates on SpaceX’s upcoming launches and Falcon Heavy’s next static fire attempt, likely within the next several days. The vehicle’s inaugural launch date is effectively up in the air until the static fire has been successfully completed, but as of yesterday SpaceX was understood to be targeting January 26th. Delays are to be expected.

Follow along live as Teslarati’s launch photographer Tom Cross weathers the delays and covers the static fire attempt live from Cape Canaveral.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk’s surprise addition to the X Takeover lineup has fans talking

Elon Musk will join Saturday’s X Takeover at Giga Texas for a live virtual interview.

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Credit: Tesla Owners Silicon Valley
Credit: Tesla Owners Silicon Valley

Elon Musk will join X Takeover at Giga Texas on Saturday for a live virtual interview, according to Sawyer Merritt, who shared the news late Thursday. Musk will not be on stage in Austin. The conversation is set to stream for free on the @teslaownersSV account on X.

Organizers had kept expectations in check. In a September update, Tesla Owners Silicon Valley said Musk had appeared at the event twice before but was not promising a third appearance, even as fans hoped he would walk the Giga Texas grounds in person. A virtual spot matches 2024, when Musk gave a surprise interview of about an hour to the crowd in San Luis Obispo, as Teslarati reported at the time.

This year’s edition is a first in several ways. It is the first X Takeover held outside California and the first at a Tesla facility, with tickets selling out in eight days. Tesla provides the venue, but the event is produced independently by Tesla Owners Silicon Valley. The main event runs from 10 a.m. to 6 p.m. CT, followed by a drone and light show at 9 p.m. Maye Musk is the keynote speaker, Franz von Holzhausen is set for a virtual keynote, and Nicki Minaj is the special guest. Joe Tegtmeyer, whose drone footage Teslarati used to track the Optimus factory steel frame at Giga Texas, is also on the speaker list.

Musk’s interview topics have not been revealed, but the backdrop is busy. Tesla doubled its Cybercab fleet in Austin in late September, and last week Musk explained why Robotaxi hours only moved from 10 p.m. to 11 p.m.. Merritt also reported Thursday that Texas DMV records now show 319 registered Cybercabs, up from 169. NHTSA’s deadline for Tesla’s sworn answers on Cybercab certification is October 30, and Tesla reports third quarter earnings on October 21.

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Fans who cannot make it to Austin can watch the livestream on X. Musk tends to say more in unscripted settings than he does in prepared remarks, which is the reason this one is worth having open on Saturday.

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SpaceX brings four astronauts home after 8 months in space, and the return was flawless

SpaceX Crew Dragon Freedom returned four Crew-12 astronauts home after 237 days aboard the station.

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SpaceX's Crew Dragon Freedom sits aboard the recovery ship Shannon after splashing down off the coast of Los Angeles with the Crew-12 astronauts on October 8, 2026. (Credit: SpaceX)
SpaceX's Crew Dragon Freedom sits aboard the recovery ship Shannon after splashing down off the coast of Los Angeles with the Crew-12 astronauts on October 8, 2026. (Credit: SpaceX)

Four Crew-12 members are back on Earth after 237 days at the International Space Station. SpaceX’s Crew Dragon Freedom splashed down in the Pacific Ocean about 50 miles west of Los Angeles at 11:34 a.m. ET on Thursday.

NASA astronauts Jessica Meir and Jack Hathaway, ESA astronaut Sophie Adenot, and Roscosmos cosmonaut Andrey Fedyaev landed one day after undocking from the station’s Harmony module at 8:05 a.m. ET on Wednesday. NASA confirmed the splashdown minutes later. SpaceX had flagged the 27.5 hour trip home on X while Dragon was still firing its departure burns away from the station.

The descent ran on schedule when Freedom started a nine minute deorbit burn at 10:46 a.m. ET, then hit the thicker atmosphere about 36 minutes later at nearly five miles per second. Chutes deployed at around 18,000 feet, and four main parachutes brought the capsule down to roughly 15 mph at splashdown.

SpaceX fast boats secured Dragon before the recovery ship Shannon hoisted it onto the deck with the crew still inside. Flight surgeons on board ran initial medical checks. All four crew members will be flown ashore by helicopter and then head to NASA’s Johnson Space Center in Houston for rehabilitation.

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Crew-12 launched on February 13 from Space Launch Complex 40 at Cape Canaveral, a flight that also marked the first Falcon 9 booster landing at SpaceX’s new LZ-40 pad. Over the mission, the crew completed 3,792 orbits, covered nearly 101 million miles, and carried out four spacewalks to maintain and upgrade the station.

Meir now has 440 cumulative days in space, which places her in NASA’s top 10. This was the first spaceflight for Hathaway and for Adenot, a French Air Force colonel and former helicopter pilot. Fedyaev, who spent 186 days in orbit on Crew-6 in 2023, has now flown two long duration Dragon missions.

The return closes out a busy stretch of Dragon traffic. Crew-13 arrived on October 1 aboard Crew Dragon Grace, which docked just 7 hours and 55 minutes after liftoff, the fastest launch to docking of any U.S. spacecraft in ISS history. Commander Jessica Watkins, pilot Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and cosmonaut Sergey Teteryatnikov remain aboard alongside the three person Soyuz MS-29 crew.

With Crew-12 gone, the port is clear for CRS-35, a cargo Dragon carrying the final pair of ISS Roll-Out Solar Arrays. NASA is holding a post-splashdown teleconference at 1:15 p.m. ET covering both the crew’s return and the upcoming cargo launch.

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

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The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

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TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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