SpaceX
SpaceX Falcon Heavy completes successful rehearsal, static fire pushed back due to bug in launch pad hardware
More than a decade after its 2005 public conception, SpaceX is closer than ever to the first launch Falcon Heavy, the company’s newest rocket. Earlier this afternoon, the vehicle was aiming for its first static fire test, in which all 27 of its engines would be ignited (nearly) simultaneously in order to test procedures and the rocket itself. This attempt was sadly scrubbed, but only after the vehicle apparently completed a successful wet dress rehearsal, which saw Falcon Heavy fully loaded with propellant. According to Orlando’s News 13, the attempt was scrubbed only after one of eight hold-down clamps showed signs of bugs.
Falcon Heavy vertical at Pad 39A on Thursday, January 11. After a successful rehearsal, the static fire was scrubbed due to a small hardware bug. (Tom Cross/Teslarati)
Falcon Heavy vertical at Pad 39A on Thursday, January 11. After a successful rehearsal, the static fire was scrubbed due to a small hardware bug. (Tom Cross/Teslarati)
While Falcon Heavy is not explicitly critical for SpaceX’s near-term launch business and its loftier future goals, the development and operation of such a massive launch vehicle will likely serve as a strong foundation as the company transitions more aggressively into the design, engineering, and manufacture of its still-larger BFR series of rocket boosters and upper stages. Falcon Heavy stands approximately as tall as Falcon 9 at around 70 m (230 ft), but features three times the thrust and a little less than three times the weight of SpaceX’s workhorse rocket. With 27 Merlin 1D engines to Falcon 9’s namesake nine, Falcon Heavy’s 22,800 kN (5,000,000 lbf) of thrust is a nearly inconceivably amount of power, equivalent to twenty Airbus A380 passenger jets at full throttle.
Why is Falcon Heavy important?
If SpaceX manages to pull off Falcon Heavy as a successful and reliable launch vehicle on the order of its reasonably successful Falcon 9, BFR may well be an easier vehicle to develop and operate, thanks to its single-core design. As Musk himself has discussed over the last year or so, the problem of safely and reliably distributing the thrust of Heavy’s side cores to the center core was unexpectedly difficult, as were the issues of igniting all 27 Merlin 1Ds and safely separating the side cores while in flight. Ultimately, the payload improvement (while in a fully reusable mode of operation) was quite small, particularly for the geostationary missions that make up essentially all prospective Falcon Heavy customer missions.
The additional complexity of recovery and refurbishing three separate Falcon 9 boosters almost simultaneously likely serves to only worsen the vehicle’s potential payoff, although the upcoming Block 5 iteration of Falcon 9 may partially improve the vehicle’s ease of operation. If Block 5 is indeed as reusable as SpaceX intends to make it, then a handful of Block 5 Falcon Heavy vehicles could presumably maintain a decent launch cadence for the vehicle without requiring costly and time-consuming shipping all over the continental US.
A closeup of Falcon Heavy’s three first stages, all featuring grid fins. The white bars in the center help to both distribute stress loads and separate the side cores from the center booster after launch. (SpaceX)
Nevertheless, the (hopefully successful) experience that will follow the launch and recovery operation of a super heavy-lift launch vehicle (SHLV) with ~30 first stage engines will be invaluable for SpaceX’s interplanetary goals. While BFR will be free of the complexity Falcon Heavy’s triple-core first stage added, it is still a massive vehicle that absolutely dwarfs anything SpaceX has attempted before. BFR in its 2017 iteration would mass around three times that of Falcon Heavy and feature 30 Raptor engines capable of approximately 53,000 kN (12,000,000 lbf) of thrust at liftoff, around 2.5x that of Heavy. Many, many other features mean that BFR and particularly BFS will be extraordinarily difficult to realize: BFS alone will be treading into truly unprecedented areas of spaceflight with the scale, longevity, and reusability it is intended to achieve while comfortably ferrying dozens of astronauts to and from Mars and the Moon.
However, the scale of BFR is equivalent to that of the famous Saturn V rocket that took astronauts to the Moon in the 1960s and 70s. In other words, while still dumbfoundingly massive and unprecedented in the modern era, rockets at the scale of BFR do in fact have a precedent of success, which lends the effort considerable plausibility, at least at proof-of-concept level. As of September 2017, Elon Musk suggested that SpaceX was aiming to begin construction of the first BFS (Big ____ Spaceship) by the end of Q2 2018, a truly Muskian deadline that probably wont hold. Still, if construction of the first prototype begins at any point in 2018, it will bode well for SpaceX’s aggressive timelines.
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- Falcon Heavy’s three boosters and 27 Merlin 1D engines on full display. (SpaceX)
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- BFR shown to scale with Falcon 1, 9, and Heavy. (SpaceX)
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- .While SpaceX’s own visualizations are gorgeous and thrilling in their own rights, Romax’s interpretation adds an unparalleled level of shock and awe. (SpaceX)
In the meantime, BFR’s precursor Falcon Heavy has effectively completed its first wet dress rehearsal, although the static fire attempt was scrubbed for the day. This is understandable for such a complex and untested vehicle, especially after SpaceX’s exceptionally quick modifications to Pad 39A. While unofficial, word is that an issue with one of the Transport/Erector/Launcher’s (TEL) eight separate launch clamps caused the scrub. Those launch clamps ensure that the massive vehicle would stay put during a static fire, and the status of those clamps would be especially important during such an unusually long static fire of such a powerful rocket.
Stay tuned for updates on SpaceX’s upcoming launches and Falcon Heavy’s next static fire attempt, likely within the next several days. The vehicle’s inaugural launch date is effectively up in the air until the static fire has been successfully completed, but as of yesterday SpaceX was understood to be targeting January 26th. Delays are to be expected.
Follow along live as Teslarati’s launch photographer Tom Cross weathers the delays and covers the static fire attempt live from Cape Canaveral.
News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
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