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SpaceX Falcon Heavy rocket kicks off fifth mission with most spectacular launch yet
SpaceX’s fifth Falcon Heavy lifted off shortly after sunset on the US Space Force’s USSF-67 mission, producing one of the massive commercial rocket’s most spectacular launches yet.
Powered by three Falcon 9-derived boosters, each with nine Merlin 1D engines, Falcon Heavy fired up and soared off of SpaceX’s Kennedy Space Center LC-39A pad at the start of its Sunday launch window. Producing up to 2326 tons (5.13 million lbf) of thrust shortly after liftoff, Falcon Heavy upheld its position as the world’s most powerful commercial rocket and the second most powerful operational rocket.
USSF-67 largely mirrored SpaceX’s November 1st, 2022 USSF-44 Falcon Heavy launch, and even used the same side boosters. Flying for the second time in 75 days, B1064 and B1065 aced their roles in the mission and separated from Falcon Heavy’s expendable center booster (or core) around three minutes after liftoff. The side boosters immediately flipped around with thrusters powered by compressed nitrogen gas and ignited three of their nine Merlin 1D engines to boost back to the Florida coast. After coasting back to Florida, they completed brief reentry burns to lessen atmospheric heating and fired up one last time to gently touch down at SpaceX’s LZ-1 and LZ-2 landing pads.
The update that's rolling out to the fleet makes full use of the front and rear steering travel to minimize turning circle. In this case a reduction of 1.6 feet just over the air— Wes (@wmorrill3) April 16, 2024
Another mysterious military mission
Because Falcon Heavy lifted off after sunset, local skies were dark and the rocket quickly climbed back into daylight, creating spectacular contrast between twilight and the bright rocket exhaust. When Falcon Heavy’s side boosters flipped around and reignited, their high-velocity exhaust plumes slammed into the center core’s opposing plume, producing spectacular interactions and a nebula-like cloud that caught even more of the daylight. Had Falcon Heavy lifted off just a handful of minutes later, a darker sky could have made for an even more incredible ‘nebula’ or ‘jellyfish’, but the rocket’s first twilight launch was still spectacular.
After both side boosters touched down, SpaceX ended its live coverage at the request of the Space Force, reiterating the mission’s secretive customer and nature. Compared to USSF-44, the USSF hasn’t confirmed much about the USSF-67 mission’s payloads, but Falcon Heavy is known to be carrying a geostationary communications relay satellite called CBAS-2 and likely built by Boeing.
CBAS-2 is joined by Northrop Grumman’s third Long Duration Propulsive EELV or LDPE-3A, a combination of a propulsive kick stage and a satellite. LDPE-3A is carrying a collection of rideshare satellites and payloads and is designed to operate for months in orbit. Using USSF-44 as a guide, the total USSF-67 payload could weigh roughly 3.75 to 4.75 tons (8,250-10,500 lb).
Climbing to GSO
While small compared to ordinary payloads, Falcon Heavy is launching USSF-67 directly to a geosynchronous orbit. Direct-to-GEO/GSO launches are exceptionally challenging for the rocket. Falcon Heavy must first sacrifice one of its three boosters just to ensure the Falcon upper stage is traveling fast enough and has enough propellant to spare when it separates. The upper stage must then conduct at least three or four burns.
The first burn likely carried the upper stage and USSF-67 payload into a parking orbit around 300 kilometers (~185 mi) above Earth’s surface. A second burn of the upper stage’s Merlin Vacuum engine will lift the pair into a geosynchronous transfer orbit (GTO) with the low end still around 300 kilometers but the high end around 35,800 kilometers (~22,250 mi). Finally, the upper stage must survive a roughly five-hour coast to that apogee. During that coast, the rocket must survive passes through both of Earth’s harsh radiation belts and maintain perfect control of its orientation and tank pressures to keep its refined kerosene fuel from freezing, its cryogenic liquid oxygen (LOx) from boiling away, and itself from bursting as its propellant warms and expands.
If it does all of those things right, the upper stage will be able to complete a circularization burn at apogee and deploy its CBAS-2 and LPDE-3A payloads directly into geosynchronous orbit (~35,786 x ~35,786 km). At GSO, satellites orbit at the same speed as Earth spins, allowing them to indefinitely hover over the same region of the planet, making it useful for Earth observation, surveillance, and communications. Finally, the Falcon upper stage will attempt to complete one last burn to send itself into a graveyard orbit just above GSO, where it will eventually run out of power and lose control.
It will take around 6-8 hours after liftoff before SpaceX or the USSF can confirm if the mission was a success. Rewatch SpaceX’s fifth Falcon Heavy launch and dual booster landing here.
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
