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Falcon 9 B1046 returned to Port of Los Angeles on December 5 after the rocket's historic third launch and landing. (Pauline Acalin) Falcon 9 B1046 returned to Port of Los Angeles on December 5 after the rocket's historic third launch and landing. (Pauline Acalin)

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SpaceX Falcon 9 booster sails into port after historic third launch and landing

Falcon 9 B1046 returned to Port of Los Angeles on December 5 after the rocket's historic third launch and landing. (Pauline Acalin)

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Although a sister rocket did not fare nearly as well during a separate landing attempt 48 hours later, SpaceX Falcon 9 Block 5 booster B1046 nailed its third successful launch and landing on December 3rd and arrived in Port of Los Angeles a bit less than 48 hours later.

Greeting the rocket after its milestone third reuse was a rare Los Angeles rainstorm, lending a lovely reflective sheen to all uncovered surfaces as low clouds and an obscured sun bathed everything in a stark and uniform off-white light.

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It is difficult to conceive of a set of conditions that might serve to better emphasize the well-worn patina of soot and charring now fully covering the once-shiny white exterior of B1046’s fuel and oxidizer tanks, a sort of literal badge of honor for the three orbital-class launches the booster has now supported in the last six months. Functionally speaking, cleaning a Falcon 9 booster from top to bottom would be an unbelievably tedious, time-consuming, and largely pointless task, requiring careful spot-cleaning of something like 400 square meters (4300 square feet).

Falcon 9 B1046.3 sits aboard drone ship Just Read The Instructions (JRTI) shortly after arriving in port. (Pauline Acalin)

While SpaceX did repaint recovered Falcon 9 boosters a handful of times around the start of commercial reflights, it always served more of an aesthetic purpose over anything seriously utilitarian. Furthermore, aerospace-grade paint like that used by SpaceX is quite heavy potentially weighing several hundred kilograms per booster and requiring a week at minimum to fully apply a new coat. Some followers like to point out the lost benefits of Falcon 9’s reflective white paint, serving as a mild thermal insulator for Falcon 9’s tanks when filled with supercool propellant. While it certainly exists, the additional heating induced by soot coatings is completely negligible for Falcon 9, which is constantly topped off with chilled propellant prior to launch.

As such, sooty boosters will be around as long as the kerolox-power Falcon family remains in operation. Not too long from now, shiny new Falcon rockets will likely be as rare as the expendable rocket launches they partially represent – the launch vehicles of the future will be rugged workhorses more comparable to the 737s that fill the ranks of airliner fleets than to single-use works of art. Nevertheless, soot is by no means an innate feature of rockets, reusable or otherwise, instead deriving from Falcon 9’s pragmatic choice of kerosene as fuel – soot is simply an inevitable byproduct of kerosene combustion.

 

A long and sooty future

Whenever it begins flying, the sole byproducts of the combustion of BFR/Starlink/Super Heavy’s methane-oxygen (methalox) propellant are water vapor and carbon dioxide, although true methane supplies will inevitably have slight impurities and thus cause the negligible production of some less pleasant byproducts. Raptor, the methalox rocket engine that will power BFR, has been performing hot-fire tests for more than two years, and the sheer differences between the exhaust of Merlin and Raptor are a striking example of the different chemistries at work. As a result of much cleaner combustion, BFR may produce no soot byproducts whatsoever – enjoy it while it lasts!

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In the meantime, Falcon 9 will continue to fly and refly for the foreseeable future. B1046’s third successful launch and recovery is a huge step in that direction and the very fact that the most noticeable difference is a new coating of soot at least partially hints at the efficacy of Block 5’s reusability-minded upgrades. Even when twice-flown Block 5 octaweb heat shields are glimpsed, it’s all but impossible to tell the difference between an unflown or twice-flown example, while the new jet-black thermal protection on Block 5 interstages and octawebs only exhibit subtle scarring after reentry heating.

It almost goes without saying that the real killer in multi-use aerospace products – fatigue – is rarely visible to the naked eye, so the external appearance of Falcon boosters is more of a swoon-worthy placebo than anything else. Still, Falcon 9 Block 5 continues to demonstrate that its external appearance is almost equally indicative of truly robust reusability engineering.

 


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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One of Tesla’s biggest threats just got banned in the U.S.

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In a major development that will inevitably strengthen Tesla’s dominant position in the American EV market, Polestar has been effectively banned from selling new vehicles in the United States, starting with the 2027 model year.

The U.S. Department of Commerce denied Polestar authorization under the Connected Vehicle Rule, which prohibits vehicles containing certain connected technologies (Cellular, Wi-Fi, Bluetooth, etc.) linked to China or Russia due to national security risks, including potential data collection on American drivers.

Polestar, which is majority-owned by China’s Geely Holding, could not obtain the required exemption despite producing some models domestically.

Polestar confirmed it will sell off any remaining inventory of the Polestar 3 and Polestar 4 models, while continuing service and warranty support for existing customers. No new models or major refreshes will reach U.S. buyers, and the company is pivoting its growth strategy to Europe, where it already generates the vast majority of its sales.

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The outcome removes a direct premium EV competitor that had positioned itself as a stylish, performance-oriented alternative to Tesla’s lineup. The Polestar 2 challenged the Model 3, while the Polestar 3 and 4 targeted segments overlapping with the Model Y and upcoming Tesla offerings. Polestar’s U.S. sales had already been sluggish amid intense competition and slower demand, representing just 6 percent of its global volume in the first quarter of 2026.

While Polestar was not on Tesla’s level in the U.S., it still places a dent in the evergrowing field of Tesla competitors in the country, where it has long dominated EV sales.

Tesla faces none of these hurdles. As a U.S.-founded and U.S.-headquartered company with major manufacturing in Fremont, Austin, and Nevada, Tesla’s vehicles are built with compliant domestic and allied supply chains. Its Full Self-Driving technology, over-the-air software updates, and vertically integrated ecosystem were developed entirely in-house without foreign ownership entanglements that trigger national security reviews, at least in the U.S.

Of course, it did face a similar threat in China a few years back:

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Elon Musk responds to reports of Tesla ban among China’s military over security concerns

The Connected Vehicle Rule, first advanced under the prior administration and upheld under the current one, is part of a broader U.S. effort to protect the domestic auto industry and critical technology from Chinese influence. High tariffs on Chinese-made EVs and related restrictions have already reshaped the market. Tesla benefits directly: it avoids these barriers while continuing to lead in U.S. EV sales volume, Supercharger network expansion, and energy storage integration.

By clearing Polestar from the new-vehicle playing field, the policy reduces competitive pressure in the premium and performance EV segments where Tesla has invested billions. American consumers seeking cutting-edge electric vehicles now have one fewer option tied to foreign adversaries — and one clearer path to the market leader that has driven the EV transition from the start.

For Tesla, this is more than regulatory relief. It is a strategic tailwind that reinforces its position as America’s premier EV innovator at a time when domestic manufacturing and technological independence matter most.

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Tesla Cybercab stands to gain from new Trump autonomy rules

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Credit: Teslarati

Tesla Cybercab stands to gain from new rules that the Trump Administration is aiming to enforce on autonomous vehicles. On Thursday, NHTSA, under the Trump Administration’s U.S. Department of Transportation, commenced rulemaking on the Federal Motor Vehicle Safety Standards (FMVSS).

This effort aims to eliminate the mandate for manual brake pedals in vehicles that are designed to be driven exclusively by automated driving systems. This would impact the Tesla Cybercab, which the company has stated would operate without a steering wheel or pedals.

Tesla Cybercab launch is imminent after latest sighting at Giga Texas

The Trump Administration is looking to revise FMVSS No. 135, which requires standard braking systems on light-duty vehicles.

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Currently, the regulation requires light-duty cars to use traditional manual braking systems that allow operators to slow the vehicle. With the advent of self-driving in the U.S., these regulations need updating, and these are the changes that could come to FMVSS No. 135:

  • Removes requirements for hand- or foot-operated brake controls for vehicles designed never to be operated by a human. Existing rules still apply to AVs that retain manual controls.
  • All subject vehicles must still meet the same stopping distance performance criteria via alternative testing procedures.
  • While this update ensures AVs can physically stop when commanded, NHTSA is separately developing safety performance requirements for AVs in real-world driving scenarios.
  • NHTSA will continue to use its broad defect enforcement authority to investigate unsafe ADS behavior and oversee recalls.

As autonomy becomes a greater part of passenger travel, these types of rule adjustments will be more than reasonable. It will give manufacturers the ability to self-certify their vehicles and avoid any red tape that could ultimately delay the deployment of these vehicles.

Administrators are also incredibly excited about the opportunity to play a role in the advancement of self-driving vehicles.

“We are at the cusp of the greatest technological revolution in vehicle technology since the innovation of the Model T,” NHTSA Administrator Jonathan Morrison said. “If we want America to lead the way, we have to reimagine our regulatory framework. That’s why under Secretary Sean Duffy’s AV Framework, NHTSA is tearing down pointless barriers to innovative designs while strengthening the fundamental safety requirements that matter and holding AV developers accountable for safe performance.”

The Cybercab entered mass production at Gigafactory Texas in April. Tesla ultimately plans to push the vehicle into its Robotaxi fleet, potentially when frameworks like these are established.

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Tesla plans production boost at Giga Berlin following rebound in Europe

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Credit: Andre Thierig | X

Tesla plans to boost production at its Gigafactory Berlin plant in Germany following a sharp rebound in sales and demand in Europe after a softer 2025.

The plans put Tesla in a better position to compete with strengthening companies in Europe and potentially other markets; demand indicators show Tesla is much better off than in 2025.

Last year was a tough year for Tesla in terms of overall demand in Europe. The company produced over 200,000 vehicles at the German plant last year, a soft figure compared to the 375,000 vehicles Tesla lists as its current capacity at the factory.

Tesla’s overall European sales dropped significantly last year due to a variety of factors. However, sales are rebounding, and demand is strong once again, and only getting stronger. Tesla is now planning to bump production of Model Y vehicles at Giga Berlin upward by about 20 percent. It will also bring 1,000 new jobs to the plant.

Tesla confirmed the details of its planned production expansion in Germany this morning. It is a strategy to keep up with strengthening demand.

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In Q1, Tesla saw a record 61,000 vehicles produced at Giga Berlin. European registrations rebounded sharply, with Model Y seeing 117 percent increases in March 2026 compared to last year. Germany alone saw stark increases, with a quadrupling in registrations to 9,252 units.

This trend continued in other key European markets, including France, Denmark and Sweden. Tesla registrations were up over 46 percent in some of these markets, and Model Y continued its trend as a top BEV in the market.

Demand has been recovering strongly in 2026, giving Tesla a reason to expand production efforts at the factory. These increases signal management’s confidence in sustained or growing European pull for Berlin-built vehicles.

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