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SpaceX to fly ‘hybrid’ Falcon 9 with Block 4 and 5 stages on June 4 launch
According to SES chief technical officer Martin Halliwell, SpaceX intends to “thread the needle” with a unique hybrid Falcon 9 launch of his company’s SES-12 communications satellite on June 4th.
In the case of this launch, Halliwell’s “needle” refers to unsavory weather conditions present at Florida’s Cape Canaveral launch facilities, although weather appears to be improving significantly over the next few days. Originally scheduled for launch on May 24, SES-12 was pushed to May 31, June 1st, and finally June 4th, according to a tweet from SpaceX earlier this morning. Minor difficulties with hardware in the Falcon 9’s Block 5 upper stage required additional troubleshooting and were ultimately magnified by the fact that Cape Canaveral Air Force Station’s range is technically supposed to be closed for launches at the moment, a shutdown of two or so weeks meant to allow the station’s range to conduct routine maintenance and install upgraded hardware (radar, meteorology, helicopter maintenance, avionics, software, etc).
https://twitter.com/_TomCross_/status/1002217744421609474
As such, it’s unlikely that the minor upper stage hardware issues referenced by SpaceX literally entailed a 72 hour delay. In fact, it’s fairly unique for the Eastern Range to go so out of their way to accommodate launches well within a closure period – May 28 to June 9 – scheduled months in advance. Once SpaceX’s SES-12 mission is completed, the range will likely try to complete necessary maintenance ops.
Falcon 9 B1040 returns to Landing Zone-1 after launching the X-37B spaceplane. It’s second and final flight will be with the SES-12 communications satellite. (SpaceX)
In a press conference hosted by the satellite operator SES, CTO Martin Halliwell further discussed some of the more technical aspects of the imminent SpaceX launch, waxing poetic about the particular flight-proven rocket’s fusion of a Block 4 Falcon 9 first stage and a Block 5 upper stage. With its “monster” Block 5 Merlin Vacuum engine, Halliwell noted that the extra performance provided by the upgraded second stage’s higher thrust, the expendable first stage launch profile, and the removal of its grid fins and landing legs could enable as much as seven years of additional operational life for the massive communications satellite.
Although the CTO did not explicitly confirm it, his comments indicate that this launch of the Block 5 upper stage – likely the third after Falcon 9 Block 5’s May 11 debut – may operate at 5% higher thrust for the first time, something briefly discussed by SpaceX CEO Elon Musk in a press call before the Block 5 debut. In that call, the CEO stated that the upgraded vacuum version of Merlin would fly with its thrust downrated by 5% to avoid risking a customer’s payload while ensuring that the hardware and software upgrades were functioning as intended. It appears that the data and experience provided by the Bangabandhu-1 mission’s downrated thrust profile was extremely encouraging, leading SpaceX to open the throttle a bit more with the SES-12 mission, so to speak.
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- Falcon 9 1046’s Block 5 upper stage shown on its May 11 debut launch with Bangabandhu-1. SpaceX’s rockets already provide rich telemetry live to the company’s launch controllers. (SpaceX)
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- Falcon 9 Block 5 completed its first launch on May 11, carrying the Bangabandhu-1 communications satellite to geostationary transfer orbit. (Tom Cross)
Falcon 9 B1040, the reused booster tasked with launching the second stage and satellite above Earth’s atmosphere, previously flew on September 7, 2017, launching the USAF’s secretive X-37B spaceplane into low Earth orbit. Teslarati photographer Tom Cross will capture the booster’s last flight around 12:30am on June 4th.
A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.
The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.
There were no injuries reported.
🚨 A Tesla Semi reportedly caught fire, with California Highway Patrol confirming. The Semi was on I-880 SB
An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year
— TESLARATI (@Teslarati) October 28, 2026
The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.
However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.
@Tslachan From on of the videos looks like it’s an old Semi (not the refresh version that recently started production) https://t.co/KzwmR2kXow
— Area Under The Curve 🎗️ (@AreaUnderCurve) October 28, 2026
At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.
The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.
The truck’s driver said that the Semi caught fire, but he did not have an explanation.
An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.
Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.
A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.
“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”
🚨 Here’s the first look at Tesla’s Emergency Drive Away function in action:
Apparently this driver accidentally enabled it and drove forward; you can see the Supercharger pull with the car.
Tesla said previously this would cost up to $25k if not used properly. https://t.co/B4qQRrsO6B
— TESLARATI (@Teslarati) October 28, 2026
Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.
Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.
Tesla constitutes the following situations as reasonable justifications for activating the feature:
- You face an immediate threat to your life or personal safety.
- You must leave the area immediately.
- Exiting the vehicle is unsafe.
- Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.
After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.
News
Tesla’s Cybercab battery design could make robotaxis even cheaper
Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.
Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.
Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.
The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.
Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.
The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”
That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.
The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.
Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.
Tesla Semi catches fire in California: what we know
Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world
