SpaceX
SpaceX’s crewed Dragon launch debut likely to slip into 2020 as NASA pursues “realistic” dates
In a recent blog post, NASA made it clear that changes happening to leadership within the agency – specifically within the Human Exploration and Operations Directorate – are impacting the timelines to return astronauts to the International Space Station(ISS) from US soil. Agency conflicts are just the latest of several setbacks that have impacted the schedule of SpaceX’s crewed Crew Dragon launch debut.
Initially, the SpaceX Demo-2 mission set to carry NASA astronauts Bob Behnken and Doug Hurley to the ISS was slated to occur in the summer of 2019. That demonstration flight has since dropped off of the NASA launches and landings schedule, at least through October. SpaceX is now targeting a Demo-2 launch no earlier than December 2019 but an array of critical milestones must be completed to achieve that goal and both SpaceX and NASA have been keen to express that a crewed Crew Dragon launch in 2019 is a huge stretch.
According to the recent blog post, “NASA Administrator (Jim Bridenstine) has directed all programs in the Human Exploration and Operations Directorate to reexamine flight dates once new leadership is in place to deliver realistic schedule plans.” It is very likely that these new schedule plans will push the Demo-2 launch target into 2020.
Another roadblock that affects the timeline is the fact that SpaceX has yet to conduct an in-flight abort (IFA) test of the Crew Dragon capsule, meant to demonstrate the ability of the capsule’s SuperDraco thruster abort system to safely return crewmembers back to Earth in the event of an in-flight failure. SpaceX’s IFA has been delayed by multiple months after a catastrophic anomaly during an attempted April 2019 static fire test of the abort system resulted in the complete loss of the Crew Dragon capsule (C201), originally assigned to support the IFA. Although the capsule was destroyed, valuable lessons were learned about the pressurization and propulsion systems of Crew Dragon, particular “the flammability of the check valve’s titanium internal components” according to a July 15th statement released by SpaceX.
As a result of the loss of C201, the in-flight abort test must now use the Crew Dragon capsule (C205) originally intended for the Demo-2 to transport Behnken and Hurley to the ISS. The findings from the anomaly investigation identified changes to the SuperDraco thruster abort system that would need to be made to all capsules currently in production prior to any future flights. SpaceX states that “thorough testing and analysis of these mitigations has already begun in close coordination with NASA, and will be completed well in advance of future flights.”
Pending SpaceX’s modification of Dragon 2 hardware and NASA’s approval, a new launch date for the in-flight abort test could be announced as early as August. According to SpaceX CEO, Elon Musk, Falcon 9 Block 5 booster B1048.3 – the second booster to successfully complete three launches and landings – will likely support Crew Dragon’s in-flight abort test, although there have been indications from NASASpaceflight.com that B1046.3 is also a candidate.
Step by step
Following a successful in-flight abort test and recovery of the Crew Dragon capsule, a joint flight readiness review will be conducted by SpaceX, NASA’s Human Exploration and Operations Directorate (HEOD), the Commercial Crew Program (CCP), and the International Space Station Program to settle on a launch date for Demo-2. This meeting will ensure that all parties are well-versed in the procedures required to support crewed spaceflight missions from US soil after an almost decade-long hiatus.
Another anticipated safety procedure that is assumed to be tested prior to the designation of a crewed flight date is a full rehearsal of emergency escape procedures at Launch Complex 39A (LC-39A), located at Kennedy Space Center, Florida. A joint version of this test was recently completed by NASA, Boeing, and United Launch Alliance in anticipation of crewed flights launching from Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida. As an escape system has not been necessary at LC-39A since the retirement of the Shuttle program, SpaceX and NASA may participate in a similar demonstration utilizing a recently installed zip-line egress system on the Fixed Service Structure of LC-39A.
Although there is some time remaining in the year for SpaceX and NASA to meet all pre-flight objectives, it seems more likely that a crewed SpaceX demonstration mission to the ISS will occur sometime in 2020. As NASA said “we are testing, learning and incorporating changes to improve the design and operation of these next-generation human space transportation systems. As a result, our providers have improved the safety of these systems, and the effect of these changes have impacted schedules.”
Finally, according to recent reports from a handful of Russian media outlets, Crew Dragon’s inaugural crewed launch is believed to be scheduled for absolutely no earlier than (NET) mid-December 2019, although all signs point to that date being purely for planning purposes. In short, Crew Dragon’s Demo-2 mission is all but guaranteed to slip into 2020, but those delays will (hopefully) result in a significantly safer and more reliable spacecraft.
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Investor's Corner
SpaceX reveals how its 1 Million AI satellite network will work and prevent space collisions
SpaceX reveals plans for one million Starmind AI satellites and calls out operators hiding maneuvers.
SpaceX has put the largest satellite count it has ever published into writing, and it says that plan only works if every other operator in orbit starts sharing what it knows.
In a new Space Safety page highlighted Tuesday morning by Sawyer Merritt on X, SpaceX said it “plans to operate up to 100,000 Starlink satellites and up to 1 million Starmind AI satellites to meet the growing demand for broadband and supercompute.” Starlink has a little over 11,000 satellites in orbit today, so the target alone implies roughly a ninefold expansion of the broadband network.
Starmind is SpaceX’s orbital AI compute constellation. Elon Musk confirmed the Starmind name in June after an xAI trademark filing surfaced, and in August SpaceX said it was working with Nvidia on the compute payload. The FCC accepted the filing for up to one million satellites back in February.
FCC accepts SpaceX filing for 1 million orbital data center plan
SpaceX also released a new render of what a full Starmind constellation could look like. Alongside it, SpaceX VP Michael Nicolls explained why the satellites will not operate on their own. “We need to operate clusters of satellites in tight formation to get enough coherent compute to run AI models efficiently,” Nicolls said. “A cluster will be 10-ish satellites connected with 10 terabits or so of bandwidth between them, and interconnected to the broader constellation.”
That is the most specific detail SpaceX has given on how Starmind will be built. Instead of a million independent servers, the network would work as tightly packed groups of about 10 satellites acting as one compute unit, with Starlink’s laser links carrying results back to Earth.
There is a bright and exciting future for humanity ahead – and space is fundamental to that future.
To achieve this, space safety must be done right. We encourage every operator to not only share ephemeris data proactively the same way Starlink already does, but to also adopt the high standards of space safety that SpaceX and Starlink use every day → https://t.co/QizAkQZvEm
— Starlink (@Starlink) October 6, 2026
Packing satellites that close together, at that scale, makes collision avoidance the central problem, and most of the Space Safety page is aimed at other operators. SpaceX said Starlink encountered collision risks with about 650 unique maneuvering third party satellites in 2026, and only about half of them shared data. Over six months, Starlink recorded roughly 164,000 more collision risks where the closest approach came within four hours of an unannounced maneuver.
Some operators keep maneuver plans private over proprietary concerns, while others cannot get government permission to share them. SpaceX called those policies “counterproductive,” saying they “largely only serve to create preventable collision risk between satellites.” Starlink is also offering a free ephemeris sharing and screening platform that returns risk results within a minute, backed by its Stargaze network of 30,000 optical sensors.
The push comes as the Starmind application draws opposition from astronomers and environmental groups. In a September filing with the FCC, SpaceX said each Starmind satellite could weigh up to 4,000 kg, nearly seven times the mass of a Starlink V2 Mini. Musk has brushed off crowding concerns before, telling viewers in June that “space is enormous” and that SpaceX already knows how to run very large constellations safely.
SpaceX’s Starmind page says its Gigasat factory in Bastrop, Texas, is designed to produce AI satellites at scale, with deployment of thousands of units starting as soon as late 2027.
News
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
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