SpaceX
SpaceX’s crewed Dragon launch debut likely to slip into 2020 as NASA pursues “realistic” dates
In a recent blog post, NASA made it clear that changes happening to leadership within the agency – specifically within the Human Exploration and Operations Directorate – are impacting the timelines to return astronauts to the International Space Station(ISS) from US soil. Agency conflicts are just the latest of several setbacks that have impacted the schedule of SpaceX’s crewed Crew Dragon launch debut.
Initially, the SpaceX Demo-2 mission set to carry NASA astronauts Bob Behnken and Doug Hurley to the ISS was slated to occur in the summer of 2019. That demonstration flight has since dropped off of the NASA launches and landings schedule, at least through October. SpaceX is now targeting a Demo-2 launch no earlier than December 2019 but an array of critical milestones must be completed to achieve that goal and both SpaceX and NASA have been keen to express that a crewed Crew Dragon launch in 2019 is a huge stretch.
According to the recent blog post, “NASA Administrator (Jim Bridenstine) has directed all programs in the Human Exploration and Operations Directorate to reexamine flight dates once new leadership is in place to deliver realistic schedule plans.” It is very likely that these new schedule plans will push the Demo-2 launch target into 2020.
Another roadblock that affects the timeline is the fact that SpaceX has yet to conduct an in-flight abort (IFA) test of the Crew Dragon capsule, meant to demonstrate the ability of the capsule’s SuperDraco thruster abort system to safely return crewmembers back to Earth in the event of an in-flight failure. SpaceX’s IFA has been delayed by multiple months after a catastrophic anomaly during an attempted April 2019 static fire test of the abort system resulted in the complete loss of the Crew Dragon capsule (C201), originally assigned to support the IFA. Although the capsule was destroyed, valuable lessons were learned about the pressurization and propulsion systems of Crew Dragon, particular “the flammability of the check valve’s titanium internal components” according to a July 15th statement released by SpaceX.
As a result of the loss of C201, the in-flight abort test must now use the Crew Dragon capsule (C205) originally intended for the Demo-2 to transport Behnken and Hurley to the ISS. The findings from the anomaly investigation identified changes to the SuperDraco thruster abort system that would need to be made to all capsules currently in production prior to any future flights. SpaceX states that “thorough testing and analysis of these mitigations has already begun in close coordination with NASA, and will be completed well in advance of future flights.”
Pending SpaceX’s modification of Dragon 2 hardware and NASA’s approval, a new launch date for the in-flight abort test could be announced as early as August. According to SpaceX CEO, Elon Musk, Falcon 9 Block 5 booster B1048.3 – the second booster to successfully complete three launches and landings – will likely support Crew Dragon’s in-flight abort test, although there have been indications from NASASpaceflight.com that B1046.3 is also a candidate.
Step by step
Following a successful in-flight abort test and recovery of the Crew Dragon capsule, a joint flight readiness review will be conducted by SpaceX, NASA’s Human Exploration and Operations Directorate (HEOD), the Commercial Crew Program (CCP), and the International Space Station Program to settle on a launch date for Demo-2. This meeting will ensure that all parties are well-versed in the procedures required to support crewed spaceflight missions from US soil after an almost decade-long hiatus.
Another anticipated safety procedure that is assumed to be tested prior to the designation of a crewed flight date is a full rehearsal of emergency escape procedures at Launch Complex 39A (LC-39A), located at Kennedy Space Center, Florida. A joint version of this test was recently completed by NASA, Boeing, and United Launch Alliance in anticipation of crewed flights launching from Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida. As an escape system has not been necessary at LC-39A since the retirement of the Shuttle program, SpaceX and NASA may participate in a similar demonstration utilizing a recently installed zip-line egress system on the Fixed Service Structure of LC-39A.
Although there is some time remaining in the year for SpaceX and NASA to meet all pre-flight objectives, it seems more likely that a crewed SpaceX demonstration mission to the ISS will occur sometime in 2020. As NASA said “we are testing, learning and incorporating changes to improve the design and operation of these next-generation human space transportation systems. As a result, our providers have improved the safety of these systems, and the effect of these changes have impacted schedules.”
Finally, according to recent reports from a handful of Russian media outlets, Crew Dragon’s inaugural crewed launch is believed to be scheduled for absolutely no earlier than (NET) mid-December 2019, although all signs point to that date being purely for planning purposes. In short, Crew Dragon’s Demo-2 mission is all but guaranteed to slip into 2020, but those delays will (hopefully) result in a significantly safer and more reliable spacecraft.
Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.
Elon Musk’s massive Terafab project, which will be the first true conglomeration between each of his major entities, is set to get its final location soon, the CEO said on Tesla’s recent earnings call.
“The Terafab, we expect to announce a location soon, and provide more details about our plans in that regard. We’ll leave that to the product, the launch announcement rather than try to squeeze it into an earnings call,” Musk said last Wednesday.
Tesla Terafab set for launch: Inside the $20B AI chip factory that will reshape the auto industry
Terafab was announced by Musk back in March and was essentially a massive, vertically integrated semiconductor manufacturing project that would provide all the chips the three companies needed for their AI initiatives without needing third-party companies.
The plant will produce over 1 terawatt of AI compute each year, and will help back up projects like Optimus, Full Self-Driving, and other AI-based projects that Musk’s companies are working on.
In April, less than a month after the project was launched, Intel announced it would join the project, contributing manufacturing expertise and consulting to Terafab as a whole. Intel is one of three chip manufacturers that produce sub-5 nanometer chips at scale. TSMC and Samsung are the other two.
However, there was no true indication of where Terafab would end up, but most believe it will likely be somewhere in Texas. Business Insider has reported that SpaceX plans to build out Terafab in Grimes County, Texas, but this is unconfirmed.
Musk confirmed recently that it would not be on Giga Texas property, as it is simply too large.
The sheer scale of TERAFAB is going to be insane.
Elon said it wouldn’t be suitable for anywhere on Giga Texas property because it’s too big:
“We couldn’t possibly fit the Terafab on the GigaTexas campus. It will be far bigger than everything else combined there.
Several… pic.twitter.com/79GbhNNuf4
— TESLARATI (@Teslarati) March 23, 2026
Terafab holds much of Musk’s grand ambitions for the future within its construct. It holds so much responsibility for the future and the biggest projects that Musk’s companies can imagine.
“I think this is a very big announcement and it deserves to have its own day in the spotlight and not be squeezed into an earnings call,” he said. “I do think Terafab is going to be an amazing initiative and a necessary one, and one without which we will be constrained in our ability to scale Optimus production, because we simply won’t have enough AI chips.”
He continued by stating that Terafab is necessary for scaling Optimus, which Musk said could be the biggest product of any kind of all time. “It’s crucial to solve that, and we’ll have to solve memory, logic, and packaging in order to scale Optimus.”
SpaceX performed a secret test on a specific portion of Starship with its recent 13th test flight last week, CEO Elon Musk revealed.
Starship’s 13th test flight took place last Friday, and in many aspects, it was one of the most overwhelmingly successful launches in the project’s history.
All of the mission objectives were met without incident, both the Super Heavy Booster and Ship managed to perform safe splashdowns in the Gulf of America and the Indian Ocean, respectively, and the deployment of Starlink satellites came and went without any complications.
— Elon Musk (@elonmusk) July 25, 2026
However, there was more on the agenda for SpaceX with Flight 13. Musk revealed an internal test of the ship’s heat shield tiles, as the space exploration company wanted to push them to the limits after previous issues.
Many noticed that Starship’s initial launch seemed to be more accelerated than normal, and that was not a mistake. Musk revealed that SpaceX decided to give Flight 13 an intentionally aggressive acceleration rate in an effort to test how well the tiles would remain attached to the ship:
This flight intentionally had much higher acceleration to test how well the heat shield tiles would remain attached at high dynamic pressure.
Test was successful.
— Elon Musk (@elonmusk) July 25, 2026
SpaceX had issues with some of the heat shield tiles remaining attached early on in the Starship program. The first six test flights presented some kind of anomaly with them, so the company’s big focus with them was to figure out a way to keep them intact through the duration of the flight.
Things truly improved as Flight 10 showed that ceramic tiles generally stayed attached to the ship far better due to refined attachment, as SpaceX utilized pins instead of adhesives. Flights 10 through 13 truly showed some clear progress with the heat shield tiles, and this latest test seems to be where some real progress was noticed, especially by Musk.
The 13th Starship launch last Friday was the second with Starship V3, SpaceX’s latest and greatest iteration of the spacecraft. Goals and ambitions are getting even grander as the project continues to progress. Musk has already hinted that SpaceX will likely try to catch Starship with Flight 14.
Just hours after Starship Flight 13 achieved a successful soft splashdown of its upper stage in the Indian Ocean on July 24, Elon Musk announced an ambitious next step for the company’s next launch of the rocket.
“Unless we discover problems after mission data review, SpaceX will attempt to catch the ship with the tower on [the] next flight,” the SpaceX CEO posted on X on Friday.
That “next flight” is expected to be Flight 14. The plan involves returning the Starship upper stage, commonly called the “ship,” to the Starbase launch tower in Texas and catching it mid-air using the same mechanical “chopsticks” arms that have already proven themselves with the Super Heavy booster.
Unless we discover problems after mission data review, SpaceX will attempt to catch the ship with the tower on next flight
— Elon Musk (@elonmusk) July 25, 2026
A successful catch would mark the first time an orbital-class upper stage has been recovered this way, advancing SpaceX’s goal of full and rapid reusability for the entire vehicle.
SpaceX has already demonstrated the tower-catch technique multiple times with Super Heavy. The first successful catch came on Flight 5 in October 2024, when Booster 12 was plucked from the sky by the Mechazilla arms. Subsequent flights, including those involving Boosters 14 and 15, repeated the feat. Several of those recovered boosters were later inspected, refurbished, and flown again, proving the system’s viability for quick turnaround.
Traditional reusable rockets, such as SpaceX’s own Falcon 9 or Blue Origin’s New Shepard, land on legs either on land or droneships. Rocket Lab has recovered its small Electron first stages by helicopter, but those are far lighter vehicles.
SpaceX Starship just nailed something it’s never done before
The China Academy of Launch Vehicle Technology (CALT), a subsidiary of the China Aerospace Science and Technology Corp. (CASC), completed a catch of its booster on July 10. They are the only entity besides SpaceX to attempt and complete the feat.
Flight 13 provided encouraging data. The ship executed a controlled reentry, flipped, and soft-landed intact in the ocean after deploying Starlink satellites, offering the first clear post-splashdown views of an undamaged heat shield. The Super Heavy booster, meanwhile, experienced a harder splashdown in the Gulf of America.
Musk has previously stressed that ship catches would only follow multiple successful soft ocean landings to minimize risk of debris over land.
If Flight 14 succeeds, SpaceX would take a major stride toward routine, rapid reuse of both stages—critical for lowering launch costs and supporting ambitious plans for lunar and Mars missions. For now, teams are reviewing the Flight 13 data. Should everything check out, the next Starship flight could deliver one of the most spectacular recoveries in aerospace history.
Tesla unlocks in-car web conferencing to extend Google Meet, Teams and beyond
Tesla Summer Update begins rolling out: a look at the new features
