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SpaceX outfits first orbital-class Starship booster with grid fins, Raptor engines

Super Heavy Booster 4 has had four grid fins installed, been stacked to its full height, and has begun Raptor installation in a single two-day period. (NASASpaceflight - bocachicagal)

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In the space of two days, SpaceX has outfitted Starship’s first orbital-class Super Heavy booster with four car-sized grid fins, stacked the rocket to its full height, and begun the process of installing up to 29 Raptor engines.

As part of what CEO Elon Musk has described as a “Starbase Surge,” SpaceX has reportedly sent hundreds of employees normaly stationed in California, Florida, and Central Texas to Boca Chica. There, SpaceX has been working for months to build Starship’s first orbital launch pad and first orbital-class ship and booster and prepare all three for an inaugural “Orbital Test Flight” as quickly as possible. Originally scheduled to occur no later than July 2021, Musk’s extremely ambitious target unsurprisingly came and went but SpaceX appears to be well on its way to an “aim for the Moon; miss; fall among the stars” situation as all the parts of Starship’s orbital launch debut begin to come together.

In the last few days, it’s become abundantly clear that SpaceX is likely moving faster than even its most optimistic followers expected.

On July 30th, after less than two days of assembly, Super Heavy Booster 4’s completed (upper) methane tank stack – 13 rings and ~25m (85 ft) tall was briefly rolled out of SpaceX’s Boca Chica ‘high bay.’ A few hours later, the booster tank was rolled back in and SpaceX technicians kicked off the installation of four car-sized steel grid fins. A day and a half later, all four fins were installed.

Unlike the famous cast titanium grid fins on Falcon boosters, Super Heavy’s fins are built out of welded steel (much heavier but magnitudes cheaper) and not designed to retract, meaning that they will remain in their deployed configuration at all times. While also allowing for a much simpler design, B4’s fixed (but rotatable) grid fins will also make it dramatically easier to catch Super Heavy boosters – as Elon Musk has said is the plan – on their grid fins using a giant tower with arms.

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Almost immediately after the last grid fin was installed, SpaceX moved Super Heavy B4’s larger (aft) liquid oxygen tank stack onto a stand optimized for transport and stacked the newly finned methane tank on top of the rocket, raising it to its full ~65m (~215 ft) height. After stacking, it takes a team of SpaceX welders at least several hours to join the two steel booster sections into one monolithic rocket.

At the same time as technicians were working to complete Booster 4’s airframe, SpaceX accepted delivery of no less than five Raptor engines, raising the total number of engines delivered in the last five days to at least 18 – including two Raptor Vacuum variants for Starship S20.

In a sign of the breakneck pace SpaceX is working at, teams began installing Raptor engines on Booster 4 before its two halves were fully welded together. In a matter of hours, no less than 12 Raptor Boost (RB) engines have been rolled out of one of SpaceX’s three Boca Chica factory tents and lined up for installation on the first flightworthy Super Heavy. Requiring 29 engines total, it’s not implausible that SpaceX is attempt to fully outfit Booster 4 with all of its Raptors before rolling the rocket down the road to the orbital launch pad.

According to Elon Musk, SpaceX could attempt to install the Super Heavy booster on the pad’s launch mount/table (integrated just days ago) as early as “~Tuesday” and the company has already filed for transport-related road closure on Monday afternoon.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla makes big change to encourage Full Self-Driving purchases

Tesla Full Self-Driving was recently proven to be about ten times safer than a human driver in terms of accident frequency.

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Credit: Whole Mars Blog | X

Tesla has made a big change to its Online Design Studio, hoping to encourage car buyers to purchase Full Self-Driving with their vehicles.

Now, when you look at ordering a car on Tesla’s website, the portion of the page that formerly showed a render of Full Self-Driving capabilities has been replaced by a compilation of the suite’s performance in a variety of challenging scenarios.

It’s a great way to show off FSD’s impressive ability to work through road conditions that can even stump human drivers.

The move is much better than what the page previously illustrated. Now, people can see the true capabilities of the FSD suite and what it could do to change their perspective on how vehicles can be. Instead of a vessel of transportation, FSD turns cars into a semi-autonomous mode of travel.

Tesla Full Self-Driving is statistically very safe, logging about ten times the number of miles between accidents as human drivers, based on recent data the company released.

Tesla Q2 2025 vehicle safety report proves FSD makes driving almost 10X safer

It is available for purchase in two different ways: an outright purchase for $8,000 or in a monthly subscription for $99. This enables the software to essentially do a vast majority of the legwork of driving. Drivers must keep their eyes on the road and be prepared to take over if an intervention is needed.

However, FSD has been proven to be a very accurate and safe way to travel. Tesla recently released a video of a drive from the Bay Area to Los Angeles, a nearly seven-hour trip, under FSD without a single intervention ever needed:

Tesla flexes its most impressive and longest Full Self-Driving demo yet

From a personal perspective, Tesla Full Self-Driving is a great way to travel because it truly takes a lot of the stress out of driving. In the past, I’ve used it during weekend Demo Drives to navigate around my town to see if it could handle some of the tougher traffic in my area. It became such an amazing and convenient alternative that when I went back to my car, I truly missed the advantage of having it.

I took a Tesla Model Y weekend-long Demo Drive – Here’s what I learned

However, I am picking up my Tesla Model Y this coming weekend and will enjoy it for the free three months before subscribing to the monthly program.

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Tesla offers new feature to save battery and reduce phantom drain

While in Low Power Mode, your vehicle continues to use energy for standby functions, screen activity, and Tesla app interactions. In cold weather, available energy may drop more quickly.”

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Credit: Tesla

Tesla is offering a new feature to help owners save battery and reduce phantom drain, an issue that some have complained of with their cars.

While Teslas are some of the most efficient EVs on the market, they utilize energy and battery life when they’re parked to keep certain features, like Sentry Mode, Summon Standby, and others, active in preparation for potential events that occur.

Keeping these features ready to perform utilizes energy, and if your car is parked at an airport where it could be sitting stagnant for a few days, the battery percentage could start to dwindle pretty significantly.

Because of this, Tesla is rolling out a new feature called “Low Power Mode,” which will automatically disable a handful of settings to combat battery dwindling and phantom battery drain.

Tesla writes in the release notes for the feature:

“When Low Power Mode is enabled, your vehicle will conserve energy by automatically disabling the following features:

    • Sentry Mode
    • Summon Standby
    • Outlets
    • Keep Accessory Power On
    • Keep Climate On and Camp Mode
    • Scheduled Preconditioning
    • Cabin Overheat Protection

While charging with Low Power Mode enabled:

    • Sentry Mode and accessory power will remain available
    • Keep Climate On and Camp Mode are only available when Supercharging

While in Low Power Mode, your vehicle continues to use energy for standby functions, screen activity, and Tesla app interactions. In cold weather, available energy may drop more quickly.”

This feature seemed to be a reaction to a past issue that an owner had as their Cybertruck continued to utilize energy even though the pickup was parked at an airport and the owner was in Japan. The Cybertruck had utilized a lot of energy to keep standby functions active, which left the owner in an interesting spot when they returned.

CEO Elon Musk stepped in, and it seems this feature might have been a reaction to that situation. This is an ideal thing to use if you’re looking to conserve your battery’s state of charge.

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Tesla is bringing back something it took from the Model 3…for a price

“Modify your Model 3 by replacing the turn signal buttons on your steering wheel with turn signal stalks. This modification is included in the purchase price and is installed by a Tesla Service Center.”

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Credit: Tesla

Tesla is bringing back the Model 3’s turn signal stalk in China after removing the part with the refresh of the all-electric sedan early last year.

However, it is going to cost you.

In 2024, Tesla launched the Model 3 “Highland,” a refreshed version of the vehicle that included several large-scale changes. One of the most noticeable was the lack of a turn signal stalk, something the company chose to remove and instead implement turn signal buttons on the steering wheel.

The buttons were met with mixed reviews, as some drivers complained that it was too difficult to get used to them. Others had no problem with the change, noting that it was slightly more convenient for them or that they enjoyed the minimalistic look.

Now, Tesla is offering Model 3 owners in China the opportunity to replace the stalk for a price of ¥ 2,499, or about $350:

“Modify your Model 3 by replacing the turn signal buttons on your steering wheel with turn signal stalks. This modification is included in the purchase price and is installed by a Tesla Service Center.”

Tesla notes on its website that the service is available for Model 3 vehicles without stalks manufactured after February 7, 2025. Any car without a stalk that was manufactured before that date will have the service available to them in the future.

Installation can be performed at a Service Center or by the owner. However, Tesla notes that it is not responsible for any damages resulting from self-installation and recommends that the part be put in by an employee.

The cockpit of the Tesla lineup has been under intense scrutiny by the company in recent years. After a few changes to things like the stalk, steering wheel shape, and others, Tesla has usually given drivers the chance to have things reverted back to their preferences if they want.

They did this for the Model S and Model X a few years ago after implementing the yoke steering wheel.

Tesla Steering Wheel Retrofits have started, and it’s easy to get rid of your yoke

The stalk was not supposed to be removed from the Model 3 and Model Y, but Tesla chose to do so with the refresh last year.

It seems the minimalization of the cockpit, overall, is a move that prepares drivers for autonomy, as eventually, Teslas will be void of pedals, steering wheels, and any other apparatus that are used to control the car.

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