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SpaceX ships Raptor to Texas for first Starhopper hover tests after fixing vibration bugs

SpaceX technicians work to install Raptor SN06 on Starhopper, the third time a full-scale engine has been attached to the rocket testbed. (NASASpaceflight - bocachicagal, 07/11/19)

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After a brisk week of no fewer than three lengthy static fire tests, SpaceX has effectively confirmed that a critical vibration-related fault was solved, delivering the company’s latest completed Raptor engine to Boca Chica, Texas earlier today.

SpaceX technicians are now in the process of installing the engine – believed to be Raptor SN06 – on Starhopper, a low-fidelity prototype meant to act as a sort of flying testbed for Starship technologies and a mobile test stand for Raptor test fires. According to SpaceX CEO Elon Musk, if Raptor SN06 is installed, successfully checks out, and supports Starhopper’s first untethered hover test within the next 3-7 days, he will deliver an updated presentation on SpaceX’s Starhip/Super Heavy launch vehicle and (hopefully) the company’s plans for the Moon and Mars around the end of July.

This Raptor is the third to be installed on Starhopper. The first engine (SN02) was installed in March 2019 and became the first Raptor to ignite as part of a vehicle meant to eventually fly. During a duo of more or less successful test fires, Starhopper strained against its tethers, lifting a few inches off the ground. Although it did technically mark Starhopper’s inaugural hop, Raptor SN02 also suffered damage during the tests that demanded its removal.

Starhopper’s first static fire test with Raptor SN02 occurred on April 3rd, 2019.

As recently noted by observant fans after Musk revealed that SpaceX had been dealing with a “600 Hz” vibration issue, the horn-like noise during shutdown actually happens to be in the 600 Hz range, with an additional spike at 300 Hz a likely sign of an issue with acoustic and/or mechanical resonance. With SN06, SpaceX engineers and test/production technicians have managed to rapidly implement a fix for that undesirable resonance, powering through several successful static fires with durations as high as 80+ seconds, approaching the propellant storage limits of SpaceX’s McGregor test facilities.

Raptor SN04?

Shortly after its static fire tests in Boca Chica, Raptor SN02 was removed. According to a source familiar with the test process, the engine was brought up to McGregor, TX and repaired before SpaceX technicians – urged by CEO Elon Musk – effectively ran the engine until it failed catastrophically. Some two months after its removal (early June), a new Raptor engine – this time believed to be Raptor SN04, effectively an inert test article – was installed on Starhopper for a handful of days.

SN04 was exclusively used to check fitment and verify Raptor’s thrust vector control (TVC) gumball capabilities – quite successfully, by all appearances. A few days after installation, it was removed and shipped elsewhere. Subsequently, Raptor SN05 was tested in McGregor with the hopes that it would be able to support the first Starhopper hover tests, but the vibration issue described by Musk caused damage or at least killed confidence that the engine (a single point of failure on Starhopper) was reliable enough to support hover tests.

Raptor SN06 thus entered our story, arriving at McGregor around July 4th. SpaceX’s world-class team of engineers and technicians demonstrated their famous speed and agility, firing up SN06 less than 24 hours after its arrival. This initial test showed nothing out of order and was followed by no less than 3-4 30-80-second static fire tests, all of which were more or less successful. Per Musk, things were looking good as of July 8th, and Raptor’s July 11th arrival at Boca Chica is a foolproof confirmation that the engine is healthy and ready for the Raptor family’s first true flight.

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Starhopper stands stoically as technicians install a new Raptor (SN06) on its thrust structure. If all goes as planned, the unorthodox vehicle could begin hover tests as early as next week (July 15th). (NASASpaceflight – bocachicagal)

Stay tuned for coverage of SpaceX’s imminent Starhopper static fire and hover test campaign.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Tesla Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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