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SpaceX ships Raptor to Texas for first Starhopper hover tests after fixing vibration bugs

SpaceX technicians work to install Raptor SN06 on Starhopper, the third time a full-scale engine has been attached to the rocket testbed. (NASASpaceflight - bocachicagal, 07/11/19)

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After a brisk week of no fewer than three lengthy static fire tests, SpaceX has effectively confirmed that a critical vibration-related fault was solved, delivering the company’s latest completed Raptor engine to Boca Chica, Texas earlier today.

SpaceX technicians are now in the process of installing the engine – believed to be Raptor SN06 – on Starhopper, a low-fidelity prototype meant to act as a sort of flying testbed for Starship technologies and a mobile test stand for Raptor test fires. According to SpaceX CEO Elon Musk, if Raptor SN06 is installed, successfully checks out, and supports Starhopper’s first untethered hover test within the next 3-7 days, he will deliver an updated presentation on SpaceX’s Starhip/Super Heavy launch vehicle and (hopefully) the company’s plans for the Moon and Mars around the end of July.

This Raptor is the third to be installed on Starhopper. The first engine (SN02) was installed in March 2019 and became the first Raptor to ignite as part of a vehicle meant to eventually fly. During a duo of more or less successful test fires, Starhopper strained against its tethers, lifting a few inches off the ground. Although it did technically mark Starhopper’s inaugural hop, Raptor SN02 also suffered damage during the tests that demanded its removal.

Starhopper’s first static fire test with Raptor SN02 occurred on April 3rd, 2019.

As recently noted by observant fans after Musk revealed that SpaceX had been dealing with a “600 Hz” vibration issue, the horn-like noise during shutdown actually happens to be in the 600 Hz range, with an additional spike at 300 Hz a likely sign of an issue with acoustic and/or mechanical resonance. With SN06, SpaceX engineers and test/production technicians have managed to rapidly implement a fix for that undesirable resonance, powering through several successful static fires with durations as high as 80+ seconds, approaching the propellant storage limits of SpaceX’s McGregor test facilities.

Raptor SN04?

Shortly after its static fire tests in Boca Chica, Raptor SN02 was removed. According to a source familiar with the test process, the engine was brought up to McGregor, TX and repaired before SpaceX technicians – urged by CEO Elon Musk – effectively ran the engine until it failed catastrophically. Some two months after its removal (early June), a new Raptor engine – this time believed to be Raptor SN04, effectively an inert test article – was installed on Starhopper for a handful of days.

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SN04 was exclusively used to check fitment and verify Raptor’s thrust vector control (TVC) gumball capabilities – quite successfully, by all appearances. A few days after installation, it was removed and shipped elsewhere. Subsequently, Raptor SN05 was tested in McGregor with the hopes that it would be able to support the first Starhopper hover tests, but the vibration issue described by Musk caused damage or at least killed confidence that the engine (a single point of failure on Starhopper) was reliable enough to support hover tests.

Raptor SN06 thus entered our story, arriving at McGregor around July 4th. SpaceX’s world-class team of engineers and technicians demonstrated their famous speed and agility, firing up SN06 less than 24 hours after its arrival. This initial test showed nothing out of order and was followed by no less than 3-4 30-80-second static fire tests, all of which were more or less successful. Per Musk, things were looking good as of July 8th, and Raptor’s July 11th arrival at Boca Chica is a foolproof confirmation that the engine is healthy and ready for the Raptor family’s first true flight.

Starhopper stands stoically as technicians install a new Raptor (SN06) on its thrust structure. If all goes as planned, the unorthodox vehicle could begin hover tests as early as next week (July 15th). (NASASpaceflight – bocachicagal)

Stay tuned for coverage of SpaceX’s imminent Starhopper static fire and hover test campaign.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla gets another layer of gamification with Free Supercharging on the line

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Credit: Tesla

Tesla Supercharging is getting yet another layer of gamification, as the company is rolling out a new competition that could win Free Supercharging miles.

Tesla is ramping up its efforts to make vehicle ownership more engaging through gamification. In June 2026, the company announced the 2026 Free Supercharging Competition, building on the Charging Passport feature introduced the previous year. This initiative turns Supercharging into a competitive, collectible adventure while offering substantial real-world incentives.

The Charging Passport, rolled out late last year, functions like a digital travel log or a year-in-review for Tesla owners. These types of things are used by many platforms, including Spotify and Apple Music, which show listeners what type of taste they had for the year.

Accessed in the Tesla App under the ‘Charging’ section, it displays a map of visited Superchargers, key stats, such as total energy charged (kWh), number of unique sites, total charging sessions, top charging day, and miles added. Owners earn collectible Charging Badges in categories, which include:

  • Charging Milestones – for total energy, consecutive weeks of Supercharging, or unique sites visited
  • Iconic Chargers – for Flagship Locations or stations near famous landmarks
  • Special Events – limited-time badges for specific experiences. These badges appear within 24 hours of qualifying activity and provide a fun, shareable recap of an owner’s Supercharging journeys. Milestone progress resets annually, allowing fresh challenges each year

The 2026 contest elevates this gamification by rewarding top performers with lifetime free Supercharging. All Supercharging sessions from January 1 to December 31, 2026, count toward the competition. To participate, owners must enable “Share Charging Data with Tesla App” in vehicle settings and open the 2026 Charging Passport in the app at least once before January 1, 2027.

Nine winners will be selected — three per region (Americas, Asia-Pacific, and EMEA, with some  countries excluded for regulatory reasons) — one in each of three categories:

  • Longest Trip: Longest continuous streak of unique Supercharger locations where each new site is visited within 24 hours of the previous session’s start time
  • Most Unique Supercharger Sites Visited: Highest number of distinct locations
  • Most Energy Supercharged: Highest total in kWh charged at Superchargers

A unique site is defined as shown in the Tesla app or vehicle navigation. Repeat visits during a streak are allowed but do not extend the count. Ties are broken by total energy charged. Ineligible participants include vehicles already receiving free Supercharging, commercial-use vehicles (taxi, rideshare, delivery), Tesla employees and their immediate families, and residents of certain excluded countries.

Winners receive free Supercharging on the winning vehicle for as long as they own or lease it.

This contest is part of Tesla’s broader gamification strategy. The Safety Score has long rewarded safe driving habits with a numerical rating that can influence insurance rates or feature access. The referral program incentivizes owners with credits or free Supercharging months for successful referrals.

In-app statistics, streaks, and community features further encourage engagement. Older third-party apps even awarded “mayor” titles for frequenting specific Superchargers.

By combining digital badges, competitive leaderboards, and high-value rewards, Tesla boosts network utilization, gathers usage data, and fosters deeper owner loyalty. The 2026 Free Supercharging Competition invites enthusiasts to plan epic road trips while turning everyday charging into a rewarding pursuit. With the Passport already proving popular, expect heightened activity across the Supercharger network throughout the year.

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Tesla tops American-Made Index for sixth-consecutive year

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Credit: Tesla

Tesla is atop the American-Made Index from Cars.com for the sixth-straight year, as the Model 3 and Model Y took the top two spots, respectively.

Last year, the Model 3, Model Y, Model S, and Model X took the top four spots, respectively. The company has routinely performed well in the Index. However, Tesla discontinued its flagship Model S and Model X earlier this year, which took the two cars out of the ranking.

Cybertruck is not considered due to its curb weight being above the 8,500-pound threshold, which eliminates it from being required to have more detailed assembly information.

Cars.com uses five main categories to develop its rankings:

  • Location(s) of final assembly
  • Percentage of U.S. and Canadian parts
  • Countries of origin for all available engines
  • Countries of origin for all available transmissions
  • U.S. manufacturing workforce

These five major factors are then put into a 100-point scale. The vehicles with the highest scores sit atop the list. The Model 3 edged out the Model Y.

Tesla uses a strong domestic strategy to build its cars and parts domestically. It relies on intense vertical integration that reduces its dependence on global suppliers, keeping more value and jobs in the United States.

This strategy has helped Tesla gain a strong reputation for domestically produced vehicles and parts. However, it helps it with more than just awards like this one. Keeping a supply chain local has also helped insulate Tesla more than others from tariffs and supply chain disruptions.

This year’s American-Made Index from Cars.com studied nearly 400 vehicles from the 2026 model year. Tesla was the only manufacturer to have an EV inside the Top 10. The Kia EV9 was the next EV to make the list, scoring the 17th position.

The Hyundai IONIQ 5 was 21st, and the final EV to make the list was the Cadillac LYRIQ in 77th.

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Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

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Credit: CNBC

Tesla has finally clarified the situation regarding the viral crash in Texas where a Model 3 slammed into a home.

CEO Elon Musk replied to reports on Monday that stated the crash was due to the company’s Full Self-Driving or Autopilot suite, which seemed unlikely to those who are familiar with it. Video showed the car slamming into a house at an excessive rate of speed, making it highly unlikely the crash was due to the suite’s operation, as it does not travel at those speeds in residential areas.

Musk said:

“This makes no sense. FSD drives slowly through neighborhood streets, and this was a high-speed crash!”

Tesla’s Head of AI, Ashok Elluswamy, added context, revealing that the company’s data shows the driver “manually overrode self-driving by pressing the accelerator all the way to 100%.”

He revealed the speed reached by the car was 73 MPH, and the accelerator was still pressed “even after the crash.”

Authorities are reportedly investigating “whether Tesla’s Autopilot system played a role after a Model 3 left the roadway…slammed through a brick house at high speed and fatally struck Matha Avila as she sat inside,” the New York Post reported.

The National Highway Traffic Safety Administration (NHTSA) is now investigating the crash. Tesla will work with the agency to provide them with whatever information they need in order to clarify the cause of the crash.

Similarly, Tesla had claims of a fatal accident in Harris County, Texas, a few years ago. Early reports indicated that Full Self-Driving was the cause of the crash. After the National Transportation Safety Board (NTSB) worked with Tesla, the agency proved there was “no use of the Autopilot system at any time during this ownership period of the vehicle, including the time frame up to the last transmitted timestamp on April 17, 2021.”

Tesla alleged “driverless” crash in Texas: What is known so far

“Application of the accelerator pedal was found to be as high as 98.8 percent,” the NTSB said in their findings. The highest recorded speed in the five seconds leading up to the impact was 67 miles per hour. The area where the crash occurred is residential, and Texas State laws have default speed limits of 30 MPH in residential streets.

This appears to be a similar situation. However, an investigation will prove what happened for sure.

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