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SpaceX’s Starlink satellites may use unique solar array deployment mechanism

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Spotted on an official SpaceX T-shirt commemorating Starlink’s first two prototype satellites and corroborated through analysis of limited public photos of the spacecraft, SpaceX appears to be testing a relatively unique style of solar arrays on the first two satellites launched into orbit, known as Tintin A (Alice) and B (Bob).

It’s difficult to judge anything concrete from the nature of what may be immature prototypes, but SpaceX’s decision to take a major step away from its own style of solar expertise – Cargo Dragon’s traditional rigid panel arrays – is almost certainly motivated by a need to push beyond the current state of the art of satellite design and production.

Unlike any discernible solar panel deployment mechanism with a flight history, SpaceX’s Starlink engineers seem to have taken a style of deployment used successfully on the International Space Station and mixed it with a modern style of solar arrays, relying on several flexible panels that can be efficiently packed together and designed to be extremely lightweight. While a major departure from SpaceX’s successful Cargo Dragon solar arrays, the mechanisms visible on the Tintins seem to have the potential to improve upon the packing efficiency, ease of manufacturing, and number of failure modes present on Dragon’s panels.

In essence, those three motivations are indicative of the challenges SpaceX’s Starlink program must solve in a more general sense. In order to even approach SpaceX’s operational aspirations for Starlink (i.e. high-speed internet delivered from space almost anywhere on Earth), the company will need to find ways to mass-produce hundreds or thousands of high-performance satellites annually at a price-per-unit unprecedented in the history of commercial satellites, all while keeping the weight and volume of each satellite as low as possible (no more than a few hundred kilograms).

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To give an idea of where the industry currently stands, satellite internet provider Viasat launched its own Viasat-2 spacecraft in 2017. Weighing in around 6500 kg (14300 lb), the immense satellite cost at least $600 million and offers an instantaneous bandwidth of 300 gigabits per second, impressive but also gobsmackingly expensive at $2 million/Gbps. To ever hope to make Starlink a reality, SpaceX will need to beat that value by at least a factor of 5-10, producing Starlink satellites for no more than $1-3 million apiece ($4.5B-$13.5B alone to manufacture the initial 4,425 satellite constellation) with a bandwidth of 20 Gbps – baselined in official statements.

Compared to the state of the art, a $1 million satellite with optical (laser) interlinks, multiple phased array antennae, electric ion propulsion, two 1-2 kW solar arrays, and bandwidth on the order of 20 Gbps is – to put it nicely – wildly ambitious. Fundamentally, SpaceX will need to revolutionize design and mass-production of all of the above subcomponents, and perhaps the unfamiliar solar arrays present on the Tintin twins are a first step towards tackling at least one of those revolutions-in-waiting.

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According to CEO Elon Musk, another set of prototype satellites will likely be launched and tested in orbit before settling on a finalized Starlink design.


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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

SpaceX’s next project will produce Starships at a level that sounds impossible

1,000 rockets per year is an insane number, especially considering Starship’s sheer size.

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Credit: SpaceX

Elon Musk has revealed bold plans for SpaceX’s newest Starbase facility in Texas, predicting it will become a birthplace for “so many spaceships.” The upcoming “Gigabay,” a massive $250 million production hub in Starbase, Texas, is designed to manufacture up to 1,000 Starship rockets per year.

That’s an insane number of rockets for a single facility, especially considering Starship’s sheer size. 

One of the world’s largest industrial structures

SpaceX’s Gigabay is expected to stand roughly 380 feet tall and enclose 46.5 million cubic feet of interior space, making it one of the largest industrial structures to date. The facility will feature 24 dedicated work cells for assembling and refurbishing Starship and Super Heavy vehicles, complete with heavy-duty cranes capable of lifting up to 400 U.S. tons, as noted in a Times of India report.

Construction crews have already placed four tower cranes on-site, with completion targeted for December 2026. Once operational, the Gigabay is expected to boost SpaceX’s launch cadence dramatically, as it would be able to build up to 1,000 reusable Starships per year, as noted in a report from the Dallas Express. Musk stated that the Gigabay will be “one of the biggest structures in the world” and hinted that it represents a major leap in Starbase’s evolution from test site to full-scale production hub.

A key step toward Mars and beyond

Starship is SpaceX’s heavy-lift rocket system, and it remains a key part of Elon Musk’s vision of a multiplanetary future. The vehicle can carry 100–150 tonnes to low Earth orbit and up to 250 tonnes in expendable mode. With several successful flights to date, including a perfect 11th test flight, the Starship program continues to refine its reusable launch system ahead of crewed lunar missions under NASA’s Artemis initiative.

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Starship is unlike any other spacecraft that has been produced in the past. As per Elon Musk, Starship is a “planet-colonizer” class rocket, as the magnitude of such a task “makes other space transport task trivial.” Considering Starship’s capabilities, it could indeed become the spacecraft that makes a Moon or Mars base feasible. 

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Cybertruck

Tesla Cybertruck fleet takes over at SpaceX’s Starbase

Interestingly, the Cybertruck uses the same exterior, a stainless steel alloy, as SpaceX rockets. This synergy between the two companies and their very different products shows a very unified mentality between Musk companies.

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Credit: @derek1ee | X

Tesla Cybertrucks have taken over at SpaceX’s Starbase facility in Texas, as hundreds of the all-electric pickup trucks were spotted late last week rounding out a massive fleet of vehicles.

The Cybertruck fleet is geared toward replacing gas vehicles that are used at Starbase for everyday operations. The only surprise about this is that it was not done sooner:

Deliveries have been going on for a few weeks, as Cybertrucks have made their way across the state of Texas from Austin to Starbase so they could be included in SpaceX’s fleet of vehicles at the facility.

Interestingly, the Cybertruck uses the same exterior, a stainless steel alloy, as SpaceX rockets. This synergy between the two companies and their very different products shows a very unified mentality between Musk companies.

However, there are some other perspectives to consider as SpaceX is utilizing such a massive fleet of Cybertrucks. Some media outlets (unsurprisingly) are seeing this as a move of weakness by both Tesla and SpaceX, as the aerospace company is, in a sense, “bailing out” lagging sales for the all-electric pickup.

It’s no secret that Tesla has struggled with the Cybertruck this year, and deliveries have been underwhelming in the sense that the company was anticipating between 1 million and 2 million orders for the vehicle before it was widely produced.

A lot of things changed with the Cybertruck between its 2019 unveiling and 2023 initial deliveries, most notably, price.

The price of the Cybertruck swelled significantly and priced out many of those who had pre-ordered it. Some have weighed the option of whether this purchase was a way to get rid of sitting inventory.

However, it seems more logical to consider the fact that SpaceX was likely always going to transition to Teslas for its fleet, especially at Starship, at some point.

It doesn’t seem out of the question that one Musk company would utilize another Musk company’s products, especially considering the Cybertruck has been teased as the vehicle that would be present on Mars.

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SpaceX successfully launches 100th Starlink mission of 2025

With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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(Credit: Starlink)

SpaceX achieved its 100th Starlink mission of the year on Friday, October 31, marking another milestone for 2025. 

A Falcon 9 rocket carrying 28 Starlink broadband satellites successfully lifted off from Vandenberg Space Force Base in California at 4:41 p.m. ET, carrying another 28 Starlink satellites to Low Earth Orbit (LEO).

Falcon 9 booster’s 29th flight

Roughly 8.5 minutes after liftoff, the Falcon 9’s first stage touched down on the drone ship Of Course I Still Love You in the Pacific Ocean. This marked the booster’s 29th flight, which is approaching SpaceX’s reuse record of 31 missions.

This latest mission adds to SpaceX’s impressive 138 Falcon 9 launches in 2025, 99 of which were dedicated to Starlink, according to Space.com. The company’s focus on reusing boosters has enabled this breakneck pace, with multiple launches each week supporting both Starlink’s expansion and external customers.

Starlink’s network continues massive global expansion

Starlink remains the largest active satellite constellation in history, with more than 10,000 satellites launched, nearly 8,800 of which are currently active. SpaceX recently achieved Starlink’s 10,000-satellite milestone. With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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Starlink, which provides high-speed, low-latency internet connectivity even to the world’s most remote areas, has been proven to be life-changing technology for people across the globe. The service is currently operational in about 150 countries, and it currently has over 5 million subscribers worldwide. From this number, 2.7 million joined over the past year.

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