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SpaceX Starship stacked with ballast for hop test debut

Starship SN4 has been outfitted with a ballast weight to enable its inaugural flight test. (NASASpaceflight - bocachicagal)

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SpaceX has installed a custom-built ballast atop its fourth full-scale Starship prototype, a sign that the company is rapidly approaching the ship’s first Starhopper-style hop test.

Although CEO Elon Musk officially “redirected” SpaceX’s resources away from Starship’s first flight and towards Crew Dragon’s NASA astronaut launch debut, the company continues to work around the clock to ready Starship SN4 for the program’s biggest test yet. Designed with the goal of creating a fully-reusable, ultra-capable launch vehicle that is unprecedentedly affordable, SpaceX’s Starship spacecraft and Super Heavy booster have made impressive progress over the last 12 or so months.

In July and August 2019, Starhopper – a low-fidelity testbed and proof of concept – successfully performed two untethered hop tests, ultimately flying more than 150m (~500 ft) above ground before safely touching down. Three months later, the first full-scale Starship prototype was destroyed almost immediately after its first pressure test began, a failure that lead SpaceX to expedite factory upgrades. Just six months later, SpaceX has completed multiple successful tests, including pressure tests that pushed beyond the pressures needed for safe human spaceflight, several full wet dress rehearsals (WDRs) with live propellant, and three Raptor engine static fires. In fewer words, Starship is ready for its next big test: flight.

SpaceX technicians prepare to complete a jerryrigged ballast weight for Starship SN4. (NASASpaceflight – bocachicagal)

However, Starship SN4 currently has just one Raptor engine installed and will remain in that configuration for its inaugural hop, expected to reach a maximum altitude identical to Starhopper (150m/500ft). The odd configuration means that the rocket will be propelled by asymmetric thrust, as Starship’s ‘thrust puck’ engine section is designed to hold three Raptor engines in a triangular formation. Raptor is capable of producing up to 200 metric tons (~440,000 lbf) of thrust with an unclear level of throttle control (likely mediocre according to comments made by Elon Musk).

Impressively, although it might seem reasonable to assume that Starship SN4 is about as heavy as the ~120 ton Starhopper, the clear and present need to install substantial ballast suggests otherwise. Combined with comments made during SN4’s April 2020 transport from factory to launch site, it appears that even SpaceX’s early Starship engine sections weigh just 50-60 metric tons (110,000-125,000 lb) empty. That weight doesn’t account for the flaps, heat shield, nose section, or many other heavy components that orbital Starships will eventually need but is still impressive.

Starship SN4 was transported to the launch pad on April 23rd. (NASASpaceflight – bocachicagal)
On May 27th, SpaceX installed a massive ballast weight on top of the Starship prototype. (NASASpaceflight – bocachicagal)

That impressive weight reduction, Raptor’s inability to safely throttle low, and the FAA’s lack of interest in dozens (up to hundreds) of tons of explosive propellant flying above or around populated areas poses its own challenges for the first full-scale Starship flight. The addition of ballast helpfully solves (or at least alleviates) several of those issues. Notably, ballast can prevent SpaceX from having to fuel Starship SN4 with dozens of extra tons of explosive propellant to counteract the high thrust of its single engine and permit a safe launch and landing.

At the same time, if Starship SN4’s wet weight is reduced by carrying less propellant during its first flight, that actually exacerbates the problem of Raptor’s small throttle range, as a lighter ship would be much harder to manage as the engine rapidly burns propellant and thus loses mass. With ballast, Raptor won’t have to throttle as low as it would otherwise have to to ensure a gentle rate of deceleration. Built out of sheet steel and two spare rolls of the same steel used to form Starship rings, Starship SN4’s new ballast likely increases its dry mass by some 50% or more (25+ metric tons).

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(NASASpaceflight – bocachicagal)
Starship SN4’s solid steel ballast. (NASASpaceflight – bocachicagal)

Pending Crew Dragon’s inaugural astronaut launch, now scheduled no earlier than 3:22 pm EDT (19:22 UTC), May 30th after weather delayed the first May 27th launch attempt, Starship SN4 has no testing periods on the calendar at the moment. Speaking around May 23rd, Musk stated that the ship was likely at least a “few weeks” away from its flight debut, suggesting that the ship will perform another static fire test to prepare for its first hop as early as next week. Stay tuned for updates as SpaceX’s works towards two very exciting Crew Dragon and Starship milestones.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Model X lost 400 pounds thanks to these changes

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Credit: Tesla

The Tesla Model X has always been one of the company’s most loved vehicles, despite its low sales figures, which can be attributed to its high price tag.

However, the Model X has been a signature item on Tesla’s menu of cars, most notably recognized by its Falcon Wing Doors, which are aware of its surroundings and open according to what’s around it.

But recent improvements to the Model X were looking slim to none, but it appears most of the fixes actually happened under the body, at least according to Tesla’s Vice President of Powertrain, Lars Moravy.

In a recent interview with Car and Driver, Moravy detailed all of the changes to the 2026 iteration of the vehicle, which was about 400 pounds lighter than it was originally. The biggest change is a modification with the rear motor, switching from an induction-type motor to a permanent-magnet design and optimizing the half-shafts, which shed about 100 pounds.

Tesla also got “almost 80 pounds out of the interior bits and pieces,” which “included making parts thinner, different manufacturing process choices, and incorporating airbag-deployment requirements into the headliner fabric,” the report said.

Additionally, the standard five-passenger, bench seat configuration saved 50 pounds by ditching pedestal mounting. This also helped with practicality, as it helped the seat fold flat. Engineers at Tesla also saved 44 pounds from the high-voltage wiring through optimizing the wiring from the charge-port DC/DC converter and switching from copper to aluminum wiring.

Tesla makes a decision on the future of its flagship Model S and Model X

Tesla also simplified the cooling system by reducing the number of radiators. It also incorporated Nürburgring cooling requirements for the Plaid variant, which saved nearly 30 pounds.

Many Tesla fans will be familiar with the megacastings, manufactured in-house by presses from IDRA, which also saves more than 20 pounds and boosts torsional stiffness by around 10 percent. Tweaks to the suspension also saved 10 pounds.

People were truly disappointed with what Tesla did with the Model S and Model X, arguing that the cars needed a more severe exterior overhaul, which might be true. However, Tesla really did a lot to reduce the weight of the vehicle, which helps increase range and efficiency. According to Grok, every 200 pounds removed adds between 7 and 15 percent to range estimations.

This makes sense considering the range estimations both increased by 7 percent from the Model X’s 2025 configuration to the 2026 builds. Range increased on the All-Wheel-Drive trim from 329 miles to 352 miles, while the Plaid went from 314 miles to 335 miles.

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Tesla launches its new branded Supercharger for Business with first active station

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Credit: Tesla

Tesla has officially launched its first branded Supercharger just months after initiating a new program that allows third-party companies to brand their own charging piles.

The site opened in Land O’ Lakes, Florida, and features eight V4 Supercharging stalls offering up to 325 kW of charging speed. It appears it was purchased by a company called Suncoast Credit Union. This particular branch is located Northeast of Tampa, which is on the Gulf of Mexico.

It features graphics of Florida animals, like alligators:

Tesla launched this program back in September, and it basically was a way to expand its Supercharger presence and also allow companies to pay for the infrastructure. Tesla maintains it. When it announced the “Supercharger for Business,” it said:

“Purchase and install Superchargers at your business. Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The program does a few things. Initially, it expands EV charging infrastructure and makes charging solutions more readily available for drivers. It can also attract people to those businesses specifically.

Tesla launches new Supercharger program that business owners will love

The chargers can also be branded with any logo that the business chooses, which makes them more personalized and also acts as an advertisement.

The best part is that the customers do not have to maintain anything about the Supercharger. Tesla still takes care of it and resolves any issues:

“We treat your site like we treat our sites. By providing you with a full-service package that includes network operations, preventative maintenance, and driver support, we’re able to guarantee 97% uptime–the highest in the industry.”

It appears the Superchargers will also appear within the in-car nav during routing, so they’ll be publicly available to anyone who needs to use them. They are still available to all EVs that have worked with Tesla to utilize its infrastructure, and they are not restricted to people who are only visiting the business.

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Tesla reveals its Cybertruck light bar installation fix

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u/Kruzat, see page for license, via Wikimedia Commons

Tesla has revealed its Cybertruck light bar installation fix after a recall exposed a serious issue with the accessory.

Tesla and the National Highway Traffic Safety Administration (NHTSA) initiated a recall of 6,197 Cybertrucks back in October to resolve an issue with the Cybertruck light bar accessory. It was an issue with the adhesive that was provided by a Romanian company called Hella Romania S.R.L.

Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

The issue was with the primer quality, as the recall report from the NHTSA had stated the light bar had “inadvertently attached to the windshield using the incorrect surface primer.”

Instead of trying to adhere the light bar to the Cybertruck with an adhesive, Tesla is now going to attach it with a bracketing system, which will physically mount it to the vehicle instead of relying on adhesive strips or glue.

Tesla outlines this in its new Service Bulletin, labeled SB-25-90-001, (spotted by Not a Tesla App) where it shows the light bar will be remounted more securely:

The entire process will take a few hours, but it can be completed by the Mobile Service techs, so if you have a Cybertruck that needs a light bar adjustment, it can be done without taking the vehicle to the Service Center for repair.

However, the repair will only happen if there is no delamination or damage present; then Tesla could “retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

The company said it would repair the light bar at no charge to customers. The light bar issue was one that did not result in any accidents or injuries, according to the NHTSA’s report.

This was the third recall on Cybertruck this year, as one was highlighted in March for exterior trim panels detaching during operation. Another had to do with front parking lights being too bright, which was fixed with an Over-the-Air update last month.

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