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SpaceX Starship stacked with ballast for hop test debut

Starship SN4 has been outfitted with a ballast weight to enable its inaugural flight test. (NASASpaceflight - bocachicagal)

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SpaceX has installed a custom-built ballast atop its fourth full-scale Starship prototype, a sign that the company is rapidly approaching the ship’s first Starhopper-style hop test.

Although CEO Elon Musk officially “redirected” SpaceX’s resources away from Starship’s first flight and towards Crew Dragon’s NASA astronaut launch debut, the company continues to work around the clock to ready Starship SN4 for the program’s biggest test yet. Designed with the goal of creating a fully-reusable, ultra-capable launch vehicle that is unprecedentedly affordable, SpaceX’s Starship spacecraft and Super Heavy booster have made impressive progress over the last 12 or so months.

In July and August 2019, Starhopper – a low-fidelity testbed and proof of concept – successfully performed two untethered hop tests, ultimately flying more than 150m (~500 ft) above ground before safely touching down. Three months later, the first full-scale Starship prototype was destroyed almost immediately after its first pressure test began, a failure that lead SpaceX to expedite factory upgrades. Just six months later, SpaceX has completed multiple successful tests, including pressure tests that pushed beyond the pressures needed for safe human spaceflight, several full wet dress rehearsals (WDRs) with live propellant, and three Raptor engine static fires. In fewer words, Starship is ready for its next big test: flight.

SpaceX technicians prepare to complete a jerryrigged ballast weight for Starship SN4. (NASASpaceflight – bocachicagal)

However, Starship SN4 currently has just one Raptor engine installed and will remain in that configuration for its inaugural hop, expected to reach a maximum altitude identical to Starhopper (150m/500ft). The odd configuration means that the rocket will be propelled by asymmetric thrust, as Starship’s ‘thrust puck’ engine section is designed to hold three Raptor engines in a triangular formation. Raptor is capable of producing up to 200 metric tons (~440,000 lbf) of thrust with an unclear level of throttle control (likely mediocre according to comments made by Elon Musk).

Impressively, although it might seem reasonable to assume that Starship SN4 is about as heavy as the ~120 ton Starhopper, the clear and present need to install substantial ballast suggests otherwise. Combined with comments made during SN4’s April 2020 transport from factory to launch site, it appears that even SpaceX’s early Starship engine sections weigh just 50-60 metric tons (110,000-125,000 lb) empty. That weight doesn’t account for the flaps, heat shield, nose section, or many other heavy components that orbital Starships will eventually need but is still impressive.

Starship SN4 was transported to the launch pad on April 23rd. (NASASpaceflight – bocachicagal)
On May 27th, SpaceX installed a massive ballast weight on top of the Starship prototype. (NASASpaceflight – bocachicagal)

That impressive weight reduction, Raptor’s inability to safely throttle low, and the FAA’s lack of interest in dozens (up to hundreds) of tons of explosive propellant flying above or around populated areas poses its own challenges for the first full-scale Starship flight. The addition of ballast helpfully solves (or at least alleviates) several of those issues. Notably, ballast can prevent SpaceX from having to fuel Starship SN4 with dozens of extra tons of explosive propellant to counteract the high thrust of its single engine and permit a safe launch and landing.

At the same time, if Starship SN4’s wet weight is reduced by carrying less propellant during its first flight, that actually exacerbates the problem of Raptor’s small throttle range, as a lighter ship would be much harder to manage as the engine rapidly burns propellant and thus loses mass. With ballast, Raptor won’t have to throttle as low as it would otherwise have to to ensure a gentle rate of deceleration. Built out of sheet steel and two spare rolls of the same steel used to form Starship rings, Starship SN4’s new ballast likely increases its dry mass by some 50% or more (25+ metric tons).

(NASASpaceflight – bocachicagal)
Starship SN4’s solid steel ballast. (NASASpaceflight – bocachicagal)

Pending Crew Dragon’s inaugural astronaut launch, now scheduled no earlier than 3:22 pm EDT (19:22 UTC), May 30th after weather delayed the first May 27th launch attempt, Starship SN4 has no testing periods on the calendar at the moment. Speaking around May 23rd, Musk stated that the ship was likely at least a “few weeks” away from its flight debut, suggesting that the ship will perform another static fire test to prepare for its first hop as early as next week. Stay tuned for updates as SpaceX’s works towards two very exciting Crew Dragon and Starship milestones.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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Investor's Corner

Tesla uber bull Ron Baron says ‘the time to buy the stock is now’

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Credit: Tesla

In a new interview on Wednesday, Tesla uber bull Ron Baron said that anyone looking to buy the company’s stock should do so as soon as they can.

Baron, founder and CEO of Baron Capital and one of Tesla’s most persistent institutional bulls, used a CNBC Squawk Box appearance on Wednesday to deliver a familiar message with fresh urgency: In his opinion, Tesla stock is a buy:

“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.”

The Baron Capital frontman’s case is built around Full Self-Driving. Tesla reported 1.48 million active FSD subscriptions in the second quarter, up 56 percent year over year, and company officials have said roughly 55 percent of new North American deliveries left with a subscription enabled.

Baron framed that attach rate as proof the product is moving from enthusiast extra to default expectation, and as a reason software, not just vehicle volume, should drive the next phase of value.

His conviction on Tesla shares is not theoretical, as Baron Capital made its first Tesla investment in 2014, after years of meetings that began around the 2010 IPO roadshow. The firm later built a large SpaceX position starting in 2017.

Baron said those Musk-led bets have generated about $30 billion of the $71 billion in profits Baron Capital has produced for clients. He put the firm’s current exposure at roughly $25 billion in SpaceX and $5 billion in Tesla. Personally, he described SpaceX as his largest holding, at about $5 billion, with about $1.5 billion in Tesla and additional Tesla exposure through the firm’s funds.

That concentration is also a statement of loyalty. Asked about talk of a SpaceX-Tesla combination, Baron said he had already walked Elon Musk through arguments for and against a deal, then declined to repeat them on air. His public position was simpler: “Whatever you decide is better is what I’m going to support,” he said to Musk.

Baron also said that he picked up the farewell edition of the Model S after Tesla decided to sunset the vehicle earlier this year, calling it his favorite car he’s ever driven.

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Elon Musk

SpaceX’s next Starship launch is about to attempt its biggest leap yet

SpaceX targets September 22 for Starship Flight 14, its first attempt to reach real orbit.

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SpaceX has set September 22 as the target date for Starship’s 14th test flight, and this one carries a different goal than any of the 13 that came before it. Every previous Starship mission has intentionally flown a suborbital arc, reentering the atmosphere within the same hour it launched. Flight 14 is designed to send the craft into a genuine orbit around Earth for the first time.

The launch window opens at 7:15 a.m. Central time at Starbase in South Texas and runs for 75 minutes, pending regulatory approval, according to SpaceX’s mission description published Tuesday. If the flight goes as planned, Starship will circle the planet roughly six times at an altitude near 275 kilometers over about ten hours before a deorbit burn sends it toward a splashdown in the Pacific Ocean west of Chile, a departure from the Indian Ocean recoveries used on the last several flights.

The mission also marks the first attempt to put a working batch of Starlink V3 satellites into actual service. Flight 13 carried 20 of the new satellites in July, but because that mission never left a suborbital trajectory, the payload reentered along with the ship instead of separating into orbit.

SpaceX tells the FCC that Starship Flight 14 is going to orbit

Each V3 satellite is rated for roughly one terabit per second of downlink capacity, so a successful deployment on Flight 14 would be SpaceX’s largest single jump in network bandwidth since Starlink began flying on Falcon 9.

Flight 13 still did the heavier lifting on the technical side. That July mission flew a deliberately more stressful reentry profile to test Starship’s heat shield, and the ship survived its softest splashdown yet, intact enough for drone inspections shortly after landing. Elon Musk said the flight delivered “all the heat shield data we needed and then some,” a result Teslarati covered in detail when he later said SpaceX had solved the vehicle’s biggest reusability challenge. Flight 14 is where SpaceX starts spending that confidence on an actual orbital insertion rather than another controlled fall back to Earth.

One thing Flight 14 will not attempt is a tower catch of the ship. Musk floated the idea right after Flight 13, but walked the timeline back in August, saying a catch attempt was more likely “in a few months.” The Super Heavy booster will still aim for its own recovery, targeting an offshore landing point in the Gulf of America, the same approach used on recent flights.

September 22 is SpaceX’s own target, not a locked date. Starship’s schedule has slipped before over hardware readiness and FAA sign off, and the company has said as much in its own mission notes. But the plan itself represents the clearest marker yet that Starship is moving from a suborbital test program into something meant to carry paying payloads and, eventually, people.

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