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SpaceX is building Starship’s East Coast launch site at a breakneck pace

Pad 39A is pictured here in February 2019. The upper right quadrant - from the LOX sphere to the hangar - will become a dedicated Starship and Super Heavy launch facility. (USAF - Hope Geiger, February 2019)

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After breaking ground on September 21st, SpaceX and construction contractors are working at a breakneck pace to complete the modifications necessary for the existing Launch Complex 39A pad to support East Coast Starship and Super Heavy launches.

SpaceX is simultaneously preparing two launch sites and two orbital-class Starship prototypes – Mk1 (Boca Chica, Texas) and Mk2 (Cocoa, Florida) – for their inaugural flight tests. Both pads and flight hardware appear to feature unique design choices and clearly have different strategic value, but one thing remains entirely consistent: SpaceX is not wasting time at either site.

Less than five days after SpaceX received its final construction permit and broke ground at Pad 39A, the company and its contractors have made quick work of clear the ground. Major earthmoving is well underway, concrete deliveries have already begun, and piles are being driven in a bid to quickly secure the proposed Starship launch mount’s foundation.

Per descriptions and drawings included in environmental assessments and water management documents published in August and September, SpaceX – already leasing and operating out of Pad 39A – intends to modify the NASA-owned Kennedy Space Center (KSC) facilities. Once complete, Pad 39A will be able to simultaneously support both Falcon 9/Heavy and Starship/Super Heavy launches. Per communications archived as part of St. Johns River Water Management District (SJR) permitting, SpaceX also needed NASA approval to attain the stormwater management permits needed to begin its Pad 39A modifications.

The fact that SpaceX has already broken ground guarantees that NASA and KSC have already given SpaceX full permission to do so, meaning that the path to complete Pad 39A’s Starship launch accommodations is nearly wide open. The only thing SpaceX still needs – assuming the company hasn’t already received approval – is one last major permit in the form of a positive National Environmental Policy Act (NEPA) environmental assessment (EA), the final draft of which was published on August 7th. SpaceX can technically continue construction but it will need to secure NEPA approval before it can begin any sort of Starship operations at the new facilities.

https://twitter.com/therealjonvh/status/1177386419330924545

Meanwhile, although it’s pretty clear that a large portion of SpaceX’s Cocoa, FL Starship crew has been diverted to help with Mk1 in Texas, a skeleton crew continues to do what they can to prepare Starship Mk2 for its next major assembly milestones. Most notably, the prototype’s upper (top) tank dome was rolled out of the facility’s assembly building, a strong indicator that it’s nearly ready for installation atop Starship Mk2’s tank section. This will ‘cap off’ Starship Mk2, a milestone its sister ship reached on September 14th. As such, Mk2 is likely two or so weeks behind Mk1 after suffering delays at the hand of Hurricane Dorian and after CEO Elon Musk likely decided to prioritize Starship Mk1’s pre-presentation preparations.

Most importantly, a few local observers have noted and continued to document the process SpaceX will have to undertake to transport Starship Mk2 from Cocoa to Cape Canaveral – specifically Pad 39A. Several people realized that a nearby railroad bridge’s imminent construction could shortly block the path SpaceX was hoping to use to get Starship to the Indian River, where a barge could carry it the rest of the way to KSC. SpaceX likely has backup routes as options, but they would very likely require far more time and effort.

Time will tell if SpaceX can prepare Starship Mk2 in time to take its original transport route. By all appearances, if the prototype’s transport ends up being delayed, Pad 39A’s newly minted Starship launch facilities will likely be ready and waiting once the rocket arrives.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla scores major hire as Apple scientist moves to Optimus team

Chen, who advanced from individual contributor to technical lead during his time at Apple, noted that he was blown away by Tesla’s efforts and synergy.

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Credit: Tesla Optimus/X

Former Apple research scientist Yilun Chen has left the tech giant to join Tesla’s Optimus AI team. Chen, who advanced from individual contributor to technical lead during his time at Apple, noted that he was blown away by Tesla’s efforts and synergy.

Apple veteran closes a major chapter

In a farewell note, Yilun Chen reflected on his tenure at Apple as a period defined by rapid growth and exposure to notable internal projects, some of which remain unreleased. His roles spanned engineering, research, early product incubation, and hands-on prototyping, allowing him to build expertise across both mature and emerging teams.

Chen credited mentors, colleagues, and cross-functional collaborators for shaping his trajectory, calling the experience unforgettable and emphasizing how each team taught him different lessons about scaling technology, guiding product vision, and navigating fast-moving research environments. “Each role has offered me invaluable unique lessons… My deepest gratitude goes to my colleagues, mentors and friends,” he wrote.

Tesla’s Optimus lab secured the hire

Chen said the move to Tesla was driven by the momentum surrounding Optimus, a humanoid robot powered by LLM-driven reasoning and Physical AI. After visiting Tesla’s Optimus lab, he admitted that he was “totally blown away by the scale and sophistication of the Optimus lab and deep dedication of people when I got to visit the office.”

His first week at Tesla, he noted, involved spontaneous deep-tech discussions, a flat team structure, rapid prototyping cycles, and what he called a “crazy ideas with super-fast iterations” culture. Chen emphasized that the team’s ambition, as well as its belief that humanoid robots are now within reach, creates an energy level that feels aimed at changing the world.

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“You can feel the energy to change the world here,” he wrote in a post on social media. 

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Elon Musk

Elon Musk gives nod to SpaceX’s massive, previously impossible feat

It was the booster’s 30th flight, a scenario that seemed impossible before SpaceX became a dominant force in spaceflight. 

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Credit: SpaceX/X

Elon Musk gave a nod to one of SpaceX’s most underrated feats today. Following the successful launch of the Transporter-15 mission, SpaceX seamlessly landed another Falcon 9 booster on a droneship in the middle of the ocean. 

It was the booster’s 30th flight, a scenario that seemed impossible before SpaceX became a dominant force in spaceflight. 

Elon Musk celebrates a veteran Falcon 9 booster’s feat

SpaceX completed another major milestone for its Smallsat Rideshare program on Friday, successfully launching and deploying 140 spacecraft aboard a Falcon 9 from Vandenberg Space Force Base. The mission, known as Transporter-15, lifted off two days later than planned after a scrub attributed to a ground systems issue, according to SpaceFlight Now. SpaceX confirmed that all payloads designed to separate from the rocket were deployed as planned.

The Falcon 9 used for this flight was booster B1071, one of SpaceX’s most heavily flown rockets. With its 30th mission completed, it becomes the second booster in SpaceX’s fleet to reach that milestone. B1071’s manifest includes five National Reconnaissance Office missions, NASA’s SWOT satellite, and several previous rideshare deployments, among others. Elon Musk celebrated the milestone on X, writing “30 flights of the same rocket!” in his post. 

Skeptics once dismissed reusability as unfeasible

While rocket landings are routine for SpaceX today, that was not always the case. Industry veterans previously questioned whether reusable rockets could ever achieve meaningful cost savings or operational reliability, often citing the Space Shuttle’s partial reusability as evidence of failure. 

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In 2016, Orbital ATK’s Ben Goldberg argued during a panel that even if rockets could be reusable, they do not make a lot of sense. He took issue with Elon Musk’s claims at the time, Ars Technica reported, particularly when the SpaceX founder stated that fuel costs account for just a fraction of launch costs. 

Goldberg noted that at most, studies showed only a 30% cost reduction for low-Earth orbit missions by using a reusable rocket. “You’re not going to get 100-fold. These numbers aren’t going to change by an order of magnitude. They’re just not. That’s the state of where we are today,” he said. 

Former NASA official Dan Dumbacher, who oversaw the Space Launch System, expressed similar doubts in 2014, implying that if NASA couldn’t make full reusability viable, private firms like SpaceX faced steep odds.

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Tesla AI and Autopilot VP hints that Robovan will have RV conversions

Tesla’s vice president of AI and Autopilot software, Ashok Elluswamy, hinted at the linitiative in a reply to Y Combinator CEO Garry Tan.

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(Credit: Tesla)

It appears that Tesla is indeed considering an RV in its future pipeline, though the vehicle that would be converted for the purpose would be quite interesting. This is, at least, as per recent comments by a Tesla executive on social media platform X.

Robovan as an RV

Tesla’s vice president of AI and Autopilot software, Ashok Elluswamy, hinted at the linitiative in a reply to Y Combinator CEO Garry Tan, who called for a startup to build RVs with Full Self-Driving capabilities. In his reply, Elluswamy simply stated “On it,” while including a photo of Tesla’s autonomous 20-seat people mover. 

Tesla unveiled the Robovan in October 2024 at the “We, Robot” event. The vehicle lacks a steering wheel and features a low floor for spacious interiors. The vehicle, while eclipsed by the Cybercab in news headlines, still captured the imagination of many, as hinted at by X users posting AI-generated images of Robovan RV conversions with beds, kitchens and panoramic windows on social media platforms. One such render by Tesla enthusiast Mark Anthony reached over 300,000 views on X.

Elon Musk on the Robovan

Elon Musk addressed the Robovan’s low profile in October 2024, stating the van uses automatic load-leveling suspension that raises or lowers based on road conditions. The system maintains the futuristic look while handling uneven pavement, Musk wrote on X. The CEO also stated that the Robovan is designed to be very airy inside, which would be great for an RV.

“The view from the inside is one of extreme openness, with visibility in all directions, although it may appear otherwise from the outside. The unusually low ground clearance is achieved by having an automatic load-leveling suspension that raises or lowers, based on smooth or bumpy road conditions,” Musk stated. 

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Elluswamy’s response on X suggests that Tesla is considering a Robovan RV conversion, though it would be interesting to see how the company will make the vehicle capable of reaching campsites. The Robovan has a very low ground clearance, after all, and campsites tend to be in unpaved areas. 

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