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SpaceX is building Starship’s East Coast launch site at a breakneck pace

Pad 39A is pictured here in February 2019. The upper right quadrant - from the LOX sphere to the hangar - will become a dedicated Starship and Super Heavy launch facility. (USAF - Hope Geiger, February 2019)

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After breaking ground on September 21st, SpaceX and construction contractors are working at a breakneck pace to complete the modifications necessary for the existing Launch Complex 39A pad to support East Coast Starship and Super Heavy launches.

SpaceX is simultaneously preparing two launch sites and two orbital-class Starship prototypes – Mk1 (Boca Chica, Texas) and Mk2 (Cocoa, Florida) – for their inaugural flight tests. Both pads and flight hardware appear to feature unique design choices and clearly have different strategic value, but one thing remains entirely consistent: SpaceX is not wasting time at either site.

Less than five days after SpaceX received its final construction permit and broke ground at Pad 39A, the company and its contractors have made quick work of clear the ground. Major earthmoving is well underway, concrete deliveries have already begun, and piles are being driven in a bid to quickly secure the proposed Starship launch mount’s foundation.

Per descriptions and drawings included in environmental assessments and water management documents published in August and September, SpaceX – already leasing and operating out of Pad 39A – intends to modify the NASA-owned Kennedy Space Center (KSC) facilities. Once complete, Pad 39A will be able to simultaneously support both Falcon 9/Heavy and Starship/Super Heavy launches. Per communications archived as part of St. Johns River Water Management District (SJR) permitting, SpaceX also needed NASA approval to attain the stormwater management permits needed to begin its Pad 39A modifications.

The fact that SpaceX has already broken ground guarantees that NASA and KSC have already given SpaceX full permission to do so, meaning that the path to complete Pad 39A’s Starship launch accommodations is nearly wide open. The only thing SpaceX still needs – assuming the company hasn’t already received approval – is one last major permit in the form of a positive National Environmental Policy Act (NEPA) environmental assessment (EA), the final draft of which was published on August 7th. SpaceX can technically continue construction but it will need to secure NEPA approval before it can begin any sort of Starship operations at the new facilities.

https://twitter.com/therealjonvh/status/1177386419330924545

Meanwhile, although it’s pretty clear that a large portion of SpaceX’s Cocoa, FL Starship crew has been diverted to help with Mk1 in Texas, a skeleton crew continues to do what they can to prepare Starship Mk2 for its next major assembly milestones. Most notably, the prototype’s upper (top) tank dome was rolled out of the facility’s assembly building, a strong indicator that it’s nearly ready for installation atop Starship Mk2’s tank section. This will ‘cap off’ Starship Mk2, a milestone its sister ship reached on September 14th. As such, Mk2 is likely two or so weeks behind Mk1 after suffering delays at the hand of Hurricane Dorian and after CEO Elon Musk likely decided to prioritize Starship Mk1’s pre-presentation preparations.

Most importantly, a few local observers have noted and continued to document the process SpaceX will have to undertake to transport Starship Mk2 from Cocoa to Cape Canaveral – specifically Pad 39A. Several people realized that a nearby railroad bridge’s imminent construction could shortly block the path SpaceX was hoping to use to get Starship to the Indian River, where a barge could carry it the rest of the way to KSC. SpaceX likely has backup routes as options, but they would very likely require far more time and effort.

Time will tell if SpaceX can prepare Starship Mk2 in time to take its original transport route. By all appearances, if the prototype’s transport ends up being delayed, Pad 39A’s newly minted Starship launch facilities will likely be ready and waiting once the rocket arrives.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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