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SpaceX preparing to assemble launch tower for Starship’s first Florida pad

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SpaceX has slowly but surely begun the process of building Starship’s first Florida launch pad – including preparations for the off-site assembly of a second skyscraper-sized ‘launch tower.’

This is not the first time. Back in late 2019, SpaceX began work on a Starship launch pad located at NASA’s Kennedy Space Center (KSC) LC-39A pad, which the company already leased for Falcon 9 and Falcon Heavy launches. By the end of the year, some of the framework of the Starship launch mount was already visible and parts of a giant water-cooled thrust diverter arrived in early 2020. However, work on the pad effectively halted around the same time and entered a state of limbo as SpaceX redirected all of its Starship program on South Texas.

Only two years later did activity finally return. Musk revealed the restart on December 3rd, 2021 and within a matter of weeks, the remnants of the old Starship launch pad – now outdated – had been scrapped and removed, returning the site to a more or less blank slate. Since then, save for occasional long-distance aerial views, it’s been almost impossible to document progress but views from SpaceX webcasts of Falcon 9 launches out of Pad 39A have shown that the company is mostly focused on preparing foundations. However, in early February 2022, a flyover of a different SpaceX KSC facility revealed the first clear signs of preparation for pad hardware assembly.

While unassuming, the small sets of square foundations recently constructed at SpaceX’s new Roberts Road Falcon storage, refurbishment, and processing center are virtually identical to the foundations where contractors assembled the first Starship launch tower in South Texas. Each completed section – measuring about 12m (40 ft) long and wide and 18m (60 ft) tall – was then transported a few miles by road to the launch site, where a crane would stack them.

Roberts Road happens to be located about seven miles (11 km) away from Pad 39A, with a single paved, well-maintained road optimized for wide and tall loads standing between them. It’s clear, in other words, that SpaceX will build Pad 39A’s Starship launch tower at its Roberts Road facility and transport the sections to the pad for assembly. More likely than not, to avoid the regular disruption of Falcon launches, SpaceX will do the same with virtually all transportable pad hardware, including the tower arms and launch mount.

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In fact, SpaceX has only developed about a third of the land it leased at Roberts Road. Just last month, development plans indicating that SpaceX intends to build two immense warehouse-like buildings to fill out the rest of the site were published by a local water agency. Based on their footprints, they would collectively have more covered floor space than the entirety of the South Texas ‘Starbase’ factory where all Starships are currently built. During a February 10th, 2022 update presentation, CEO Elon Musk confirmed that SpaceX will build and launch Starships out of Florida, all but guaranteeing that the new facility will be a massive new Starship factory.

In the last week, satellite imagery indicates that SpaceX has begun to level the unfinished portion of Roberts Road, likely paving the way for the start of foundation work in the near future. All things considered, it remains to be seen if SpaceX will truly replicate Starbase, Boca Chica at Kennedy Space Center or – much like how the company systematically upgrades its rockets – if the new Starship factory will represent a block upgrade with a wide range of improvements and refinements. Regardless, it won’t be long before Starbase East and the first of several East Coast Starship launch towers begin to take shape.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Samsung’s Tesla AI5/AI6 chip factory to start key equipment tests in March: report

Samsung Electronics seems to be ramping its efforts to start operations at its Taylor, Texas semiconductor plant.

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Image used with permission for Teslarati. (Credit: Tom Cross)

Samsung Electronics seems to be ramping its efforts to start operations at its Taylor, Texas semiconductor plant, which will produce Tesla’s next-generation AI5 chip. 

Preparing for Tesla’s AI5/AI6 chips

As per a report by Sina Finance, Samsung Electronics is looking to begin trial operations of extreme ultraviolet (EUV) lithography equipment at its Taylor facility in March. These efforts are reportedly intended to support the full production of Tesla’s AI5 chips starting in the latter half of 2026.

The Taylor factory, Samsung’s first wafer fabrication plant in the United States, covers roughly 4.85 million square meters and is nearing completion. Media reports, citing contractors, have estimated that about 7,000 workers now work on the factory, about 1,000 of whom are reportedly working from the facility’s office building. 

Samsung is reportedly preparing to apply for a temporary occupancy permit, which would allow production to begin before the plant is fully completed.

Tesla’s aggressive AI chip roadmap

Elon Musk recently stated that Tesla’s next-generation AI5 chip is nearly complete, while early development on its successor, AI6, is already underway. Musk shared the update in a post on X, which also happened to be a recruiting message for engineers.

As per Musk, Tesla is looking to iterate its in-house AI chips on an accelerated timeline, with future generations, including AI7, AI8, and AI9, targeting a roughly nine-month design cycle. He also stated that the rapid cadence could allow Tesla’s chips to become the highest-volume AI processors in the world.

Previous reports have indicated that Samsung Electronics would be manufacturing Tesla’s AI5 chip, alongside its rival, Taiwan Semiconductor Manufacturing Company (TSMC). The two suppliers are expected to produce different versions of Tesla’s AI5 chip, with TSMC using a 3nm process and Samsung targeting 2nm production.

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Elon Musk’s Boring Company studying potential Giga Nevada tunnel: report

The early-stage feasibility work was funded by a state-affiliated economic group as officials searched for alternatives to worsening traffic and accidents along Interstate 80.

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(Credit: The Boring Company

Elon Musk’s tunneling startup, The Boring Company, has been studying a potential tunnel system connecting Reno to Tesla Gigafactory Nevada, as per documents obtained by Fortune. The early-stage feasibility work was funded by a state-affiliated economic group as officials searched for alternatives to worsening traffic and accidents along Interstate 80.

Potential Giga Nevada tunnel

Documents reviewed by Fortune showed that The Boring Company received $50,000 in October to produce conceptual designs and a feasibility report for a tunnel beneath a nine-mile stretch of highway leading to Gigafactory Nevada. The payment came from the Economic Development Authority of Western Nevada (EDAWN), a nonprofit that works with the state to attract and expand businesses.

The proposed tunnel was one of several transportation alternatives being explored to address rising congestion and accidents along Interstate 80, which serves the Tahoe-Reno Industrial Center. The massive industrial park houses major employers, including Tesla and Panasonic, both of which had been in contact with the Nevada Governor’s Office regarding potential transportation solutions.

Emails obtained through public records requests showed that Tesla and Panasonic have also supported a separate commuter rail study that would use existing freight rail alongside the Interstate. It remains unclear if The Boring Company’s feasibility report had been completed, and key details for the potential project, including tunnel length, cost, and if autonomous Teslas would be used, were not disclosed.

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(Credit: The Boring Company)

Relieving I-80 congestion

Traffic and accidents along I-80 have increased sharply as data centers and new businesses moved into the 107,000-acre industrial center. State transportation data showed that the number of vehicles traveling certain stretches of the highway during peak hours doubled between January and July 2025 alone. Roughly 22,000 employees commute daily to the industrial park, with nearly 8,000 working for Tesla and more than 4,000 for Panasonic at the Giga Nevada complex.

Bill Thomas, who runs the Regional Transportation Commission of Washoe County, shared his thoughts about safety concerns in the area. “At this point in time, there’s about (one accident) every other day,” he said. He also noted that he is supportive of any projects that could alleviate traffic and accidents on the Interstate. 

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“We’re not paying for it. I’m not involved in it. But I understand there are conversations exploring whether that could be done. If there’s a private solution that helps the problem and improves safety, as far as I’m concerned, more power to them,” Thomas stated. 

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Tesla might have built redundancies for Cybercab charging

When Tesla unveiled the Cybercab in 2024, the company noted that the autonomous two-seater would utilize wireless charging.

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Credit: @AdanGuajardo/X

A newly spotted panel on Tesla’s Cybercab prototype may point to a practical backup for the vehicle’s wireless charging system as it nears mass production. 

Tesla watchers have speculated that the panel could house a physical NACS port, which would ensure that the autonomous two-seater could operate reliably even before the company’s wireless charging infrastructure is deployed.

Cybercab possible physical charge port

The discussion was sparked by a post on X by Tesla watcher Owen Sparks, who highlighted a rather interesting panel on the Cybercab’s rear. The panel, which seemed to be present in the prototype units that have been spotted across the United States recently, seemed large enough to house a physical charge port.

When Tesla unveiled the Cybercab in 2024, the company noted that the autonomous two-seater would utilize wireless charging. Since then, however, Tesla has remained largely quiet about the system’s rollout timeline. With the Cybercab expected to enter production in a few months, equipping the vehicle with a physical NACS port would allow it to charge at Superchargers nationwide without relying exclusively on still-undeployed wireless chargers.

Such an approach would not rule out wireless charging long-term. Instead, it would give Tesla flexibility, allowing the Cybercab to operate immediately at scale while wireless charging solutions are rolled out later. For a vehicle designed to operate continuously and autonomously, redundancy in charging options would be a practical move.

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Growing Cybercab sightings

Recent sightings of the Cybercab prototype in Chicago point to the same design philosophy. Images shared on social media showed the vehicle coated in road grime, while its rear camera area appeared noticeably cleaner, with visible traces of water on the trunk.

The observation suggests that the Cybercab is equipped with a rear camera washer. As noted by Model Y owner and industry watcher Sawyer Merritt, this is a feature Tesla owners have requested for years, particularly in snowy or wet climates where dirt and slush can obscure cameras and degrade the performance of systems like FSD.

While only the rear camera washer was clearly visible, the sighting raises the possibility that Tesla may equip additional exterior cameras with similar cleaning systems. For a vehicle that operates without a human driver,  after all, maintaining camera visibility in all conditions is essential. Ultimately, the charge-port speculation and camera-washer sightings suggest Tesla is approaching the Cybercab with practicality in mind.

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