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SpaceX installs rocket-catching arms on Starship’s Florida launch tower

SpaceX has installed a pair of giant arms at Starship's first Florida launch site. (Twitter - @McOfficialPlays)

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SpaceX has installed a pair of rocket-catching arms on a tower meant to support the first East Coast launches of its next-generation Starship rocket.

The company has been building the second of several planned Starship launch sites for more than three years. Ironically, work on that pad began before the company started building the pad that will actually support Starship’s first orbital launch attempts. Located a stone’s throw from the Gulf of Mexico in Boca Chica, Texas, the first iteration of SpaceX’s Starbase orbital launch site (OLS) is nearly complete and could host Starship’s orbital launch debut in a matter of months. SpaceX began constructing Starship’s Texas launch site in earnest in late 2020.

SpaceX broke ground on Starship’s first Florida OLS in late 2019. But the company went on to radically redesign the rocket and its ground systems, forcing it to entirely abandon about a year of work by the end of 2020. In late 2021, SpaceX finally began constructing the second iteration of Starship’s first Florida pad. OLS #2 is still colocated at Kennedy Space Center’s LC-39A pad, which SpaceX leases from NASA. Pad 39A is the only site currently capable of launching SpaceX’s Crew Dragon astronaut spacecraft or Falcon Heavy rocket, which has complicated its plans to use the same pad for Starship.

Because of NASA’s trepidation at the thought of a Starship failure indefinitely delaying SpaceX from completing its Crew Dragon or Falcon Heavy contracts for the agency, the company deprioritized Starship’s Florida pad, slowing progress. SpaceX has, nonetheless, made significant progress. In 13 months, SpaceX has created foundations, modified one of Pad 39A’s giant spherical tanks to store cryogenic methane, installed miles of plumbing, built and assembled a second skyscraper-sized Starship launch tower, installed the legs of the pad’s ‘orbital launch mount’ or OLM, installed a water deluge system at the base of the OLM, assembled most of the OLM’s donut-like mount offsite, constructed a new supersized storage tank, and delivered a forest of smaller storage tanks.

Most recently, SpaceX finished building a giant pair of steel arms, transported the arms to Pad 39A, attached them to a wheeled carriage, and installed the structure on Starship’s Florida launch tower. SpaceX employees have nicknamed the arms “chopsticks,” and those arms are integral to what CEO Elon Musk calls “Mechazilla”. Mechazilla refers to the combined launch tower and arms, which SpaceX has designed to grab, lift, stack, and fuel both stages of Starship.

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Mechazilla’s simplest part is a third arm that is vertically fixed in place but capable of swinging left and right. The swing arm contains plumbing and an umbilical device that connects to Starship’s upper stage and supplies propellant, gas, power, and connectivity. The tower’s ‘chopsticks’ are far more complex. Giant hinges connect the pair of arms to a carriage that grabs onto three of the tower’s four legs with a dozen skate-like appendages. Those skates are outfitted with wheels, allowing the carriage to roll up and down tracks built into the tower’s legs.

SpaceX stress-tests the first ‘chopsticks’ with water bags. (NASASpaceflight – bocachicagal)
The first “Mechazilla” lifts Starship 24 onto Super Heavy Booster 7. (SpaceX)
At the bottom, the swing arm connects to Starship to supply propellant. The catch arms are used to stabilize the rocket before and after testing. (SpaceX)

The carriage, which also carries the complex hydraulic systems that allow its bus-sized arms to move, is connected by steel cable to a heavy-duty “draw works” capable of hoisting the multi-hundred-ton assembly up and down the tower. Once finished, the Florida tower’s arms will be able to precisely lift, maneuver, stack, and de-stack Starship and Super Heavy even in relatively windy conditions. At some point in the future, SpaceX may attempt to use its towers and chopsticks to catch Starships and Super Heavies out of mid-air and speed up reuse.

Set to be the largest, most powerful, and most capable rocket in history, Starship is primarily built out of steel and designed to be fully reusable. SpaceX has a long way to go to demonstrate that the 120-meter-tall (~390 ft) rocket can reach orbit, let alone be reused. In theory, though, Starship is meant to launch up to 150 metric tons (330,000 lb) to low Earth orbit (LEO) while still allowing for the recovery and reuse of its suborbital Super Heavy booster and orbital Starship upper stage.

If SpaceX can achieve those figures, Starship will be the most capable rocket in history even with the major performance penalties that full reusability entails. Saturn V, the most capable rocket ever flown, was fully expendable and could launch up to 118 metric tons (~260,000 lb) into orbit.

Due to NASA’s concerns about the risks that Starship launches from Pad 39A could pose to SpaceX’s Falcon and Dragon operations at the same site, the company’s next-generation rocket may have to wait until 2024 or 2025 for its first Florida launch. With the first Florida Mechazilla now close to completion, it’s likely that Pad 39A’s Starship launch site will be ready and waiting as soon as NASA gives SpaceX the green light.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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