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SpaceX’s Starship hopper steps towards first hop with several cautious tests

SpaceX's Starhopper is seen during the most recent wet dress rehearsal test on March 28th. (NASASpaceflight - bocachicagal)

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SpaceX’s team of South Texas engineers and technicians have dived into a program of critical pre-hop tests of the first assembled Starship prototype, a partial-fidelity vehicle – known as (Star)Hopper – meant to soon perform low-altitude, low-velocity hop tests powered by Raptor.

Despite a lack of official information is known and SpaceX’s general silence – even to local residents – about Starhopper’s testing, some barebones insight can be derived from what has and hasn’t been done or seen over the past seven days of testing, as well as five apparent wet dress rehearsals (WDRs). To verify the operational integrity of Starhopper and iron out best practices for what is effectively a one-off mobile test stand for Raptor, these WDRs (and one more active test) have seen the unusual prototype filled with some amount of liquid oxygen and methane propellant, taken to flight (hop?) pressures, and generally monitored closely to gather valuable telemetry and judge Starhopper’s condition and hop-readiness. Aside from Hopper, these tests also serve as a shakedown for complex pad and support facilities sprung up from a dirt pile in barely three months.

Fueling the beast

Starhopper’s five (ish) wet dress rehearsal tests have demonstrated an intriguing level of caution relative to the last few months of BFR program development. Depending on how much propellant SpaceX has been filled the vehicle with and how much of that propellant they are able to recycle after each attempt, each dress rehearsal could cost upwards of six figures (USD), while also putting the unusual steel structure through multiple stress cycles.

No official info has been provided beyond a brief indication that SpaceX means to static-fire Starhopper before transitioning to tethered hops, meaning that it’s quite difficult to determine what exactly the testing plan and schedule are. In other words, these ~5 WDR tests could have been the plan all along, or each test could be producing data that has lead launch engineers to scrub Raptor ignition attempts nominally planned at the end of each rehearsal. For an entirely new and unfamiliar design like Starhopper, it seems likely that at least one or two WDRs were planned before any attempt to static fire the hopper’s lone Raptor, although it could also be the case that – much like most SpaceX static fire attempts – the WDR was simply built in as a precursor to ignition, barring off-nominal telemetry.

Local resident and spaceflight forum-goer /u/bocachicagal captured this excellent video of Starhopper’s most active test yet, perhaps the ignition of Raptor’s preburner. (NASASpaceflight – bocachicagal)

The third and most visibly active test yet (above) occurred on March 25th and saw Starhopper briefly vent a cloud of gas from Raptor, with some viewers guessing that a Raptor preburner (partial ignition) test had been observed. It’s unclear whether this Raptor (SN02, the second produced) completed acceptance testing in McGregor, Texas on the way from California to Boca Chica. If not, then the caution on display in these WDR tests (i.e. no visible Raptor ignitions) could also be a side-effect of extremely young age of the full-scale engine test program, known (publicly) to have only completed a couple dozen seconds of hot-fire testing in February.

The fidelity of Starhopper relative to its orbit-facing successors is also unclear. If the prototype’s structures, avionics, and plumbing are actually more indicative of the finished product than they appear, it’s possible that SpaceX tendency towards accepting the destruction of test hardware is in a bit more of a cautious state than usual, with a total loss of vehicle amounting to a significant technical setback and schedule delay. Based on the vehicle’s appearance and the apparent decision to entirely set aside the idea of installing a new fairing on Starhopper, it seems far more plausible that the prototype is more of a glorified mobile test stand for Raptor engines and Starship avionics (software) than anything else.

If Starhopper really can’t function as something more than a marginally mobile test stand for Raptor(s), then the value of actually hopping the craft could be quite minimal, perhaps offering useful data on Raptor’s control loop and behavior during flight operations. Still, CEO Elon Musk has stated several times that SpaceX has gotten good enough at the actual task of landing rockets vertically that it’s effectively a known quantity for Raptor and BFR, whereas the exotic atmospheric operations planned for Starship are the main uncertainty for successful recoveries.

Simultaneously, SpaceX is building the first orbital-class Starship prototype just a few thousand feet away from Starhopper’s new roost, utilizing stainless steel sheets almost three times thinner than the quarter-inch-thick steel the first prototype was built out of. It’s likely that Starhopper’s career will thus end up being rather short, given that the completion of the first near-final Starship would further minimize the low-fidelity hopper’s utility. If it’s actually meant to reach orbit, the newest Starship prototype will require the tripod fins and canard wings shown in SpaceX’s latest renders in order to safely land for future test flights, while Starhopper appears to be far too heavy and simplistic to warrant the expensive and time-consuming task of outfitting it with aerodynamic control surfaces and a new nose cone capable of surviving the associated forces.

Starhopper conducts one of its first wet dress rehearsals in Boca Chica. On the right is a flare stack, used to burn off unused methane. (NASASpaceflight – bocachicagal)

While additional testing may be done on Friday, March 29th, it appears that the next attempts for the first static fire (and hop tests) will begin next week (likely Monday) – SpaceX is unlikely to test on weekends due to the potential disruption it could cause for beach-going locals.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX is partnering with chipmakers to enable Starlink satellite-to-cell service

President Gwynne Shotwell outlined the effort during a space industry conference in Paris.

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Credit: SpaceX/X

SpaceX is working with microchip manufacturers to integrate satellite-connectivity hardware into smartphones, advancing its plan for direct-to-device services through Starlink. 

The move follows the company’s $17 billion acquisition of wireless spectrum from EchoStar Corp., a deal that positions SpaceX to operate more independently of traditional telecom carriers. 

President Gwynne Shotwell outlined the effort during a space industry conference in Paris this week, as noted in a Bloomberg News report.

Starlink direct-to-device

Starlink currently serves millions of customers in over 100 countries, primarily through ground-based dishes. The company, however, is now expanding into satellite-to-cell service, which should enable unmodified phones to connect directly with orbiting satellites. While SpaceX has a partnership with T-Mobile US, the EchoStar spectrum purchase gives it more control to negotiate with global carriers on its own terms.

“We’re working with chip manufacturers to get the proper chips in phones,” the SpaceX President stated. “We will now be initiating discussions with telcos in a different way now. Now it’s our spectrum, but we want to work with them, almost providing capacity and wholesaling capacity to their customers.”

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The company plans to launch satellites capable of supporting its direct-to-device business within two years, with early mobile phone testing expected by late 2026.

Starship program continues test flights

Shotwell also addressed SpaceX’s Starship program, which recently completed its 10th test flight in August. She said the mission met all objectives, providing a critical morale boost to teams after a challenging development year. 

“My Starship team needed that win,” Shotwell noted. “Development programs always are kind of a 24/7 operation, and I was really pleased for them.”

SpaceX is planning to fly one more iteration of the current Starship prototype, known as V2, before transitioning to the next-generation V3 vehicle. That version, expected to debut late this year or early 2026, is designed to be more capable and support eventual crewed missions to the Moon and Mars. 

“The V3, which we want to fly hopefully late this year, but maybe early next year, is really the vehicle that could take humans to the moon and Mars,” Shotwell stated.

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U.S. Judge dismisses lawsuit against SpaceX Starship Boca Chica launch site

The ruling found that the FAA had met its obligations in reviewing the potential environmental effects of Starship launches.

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(Credit: SpaceX)

A U.S. district court judge has dismissed a lawsuit brought by conservation groups challenging the Federal Aviation Administration’s approval of SpaceX’s expanded rocket launch operations in Boca Chica, Texas. 

The ruling, issued Monday, found that the FAA had met its obligations in reviewing the potential environmental effects of Starship launches.

FAA review withstands legal challenge

The lawsuit centered on whether the FAA properly assessed the impact of SpaceX’s operations on endangered wildlife, including ocelots, jaguarundis, and Kemp’s Ridley sea turtles, as noted in a report from The Guardian. The plaintiffs argued that noise, light pollution, and construction activity degraded the surrounding habitat, which also serves as nesting grounds for threatened shorebirds.

The lawsuit cited SpaceX’s April 2023 Starship test, which destroyed its launchpad and scattered debris across a large area. The blast reportedly ignited a grassfire and damaged wildlife habitats, including a bobwhite quail nest.

Judge Carl Nichols, for his part, ruled that the FAA had satisfied its obligation“to take a hard look at the effects of light on nearby wildlife.” The decision effectively cleared a regulatory hurdle for SpaceX, which has been working to expand Starship launch activity at its Boca Chica facility.

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A continued ramp

SpaceX continues to scale its operations nationwide. Beyond Starship, the company is also seeking approval to nearly double Falcon rocket launches from Vandenberg Space Force Base in California, from 50 annually to 95. 

Former President Trump has also shared his intention to increase U.S. launch capacity, setting a target for substantial growth by 2030. Considering that SpaceX is by far the world’s dominant launch provider, Trump’s support for more launches will likely benefit the private space company.

For now, at least, the ruling should allow continued expansion at a time when Starship remains central to long-term goals such as Mars missions and NASA’s Artemis program.

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Elon Musk

SpaceX to expand Central Texas facility with $8M Bastrop project

Bastrop is already the site of several Elon Musk-led ventures.

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Credit: SpaceX

SpaceX is set to expand its presence in Central Texas with an $8 million project to enlarge its Bastrop facility, as per state filings. 

The 80,000-square-foot addition, which is scheduled to begin construction on September 24 and wrap in early January 2026, was registered with the Texas Department of Licensing and Regulation and initially reported by My San Antonio

New investment

Bastrop is already the site of several Elon Musk-led ventures. The upcoming expansion will extend SpaceX’s office at 858 FM 1209, near Starlink’s operations and The Boring Company’s facilities. Just down the road, X is housed in the Hyperloop Plaza at 865 FM 1209.

SpaceX’s expansion reflects a steady buildup of resources in Bastrop since the private space firm established its presence in the area. The addition was praised by Tesla Governor Greg Abbott, who wrote on X that the expansion will “bring more jobs, innovations and will strengthen Starlink’s impact worldwide.” 

State support

In March, Gov. Greg Abbott announced a $17.3 million state grant to SpaceX for an “expansion of their semiconductor research and development (R&D) and advanced packaging facility in Bastrop.” The project is expected to create more than 400 new jobs and generate over $280 million in capital investment.

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Following the grant award, the Texas Governor also noted that SpaceX’s facility would be growing by 1 million square feet across three years to boost its Starlink program. SpaceX’s Starlink division is among the company’s fastest-growing segments, with the satellite internet system connecting over 6 million users and counting worldwide. 

Recent reports have also indicated that Starlink has struck a deal with EchoStar to acquire 50 MHz of exclusive S-band spectrum in the United States and global Mobile Satellite Service (MSS) licenses. This should pave the way for Starlink to provide 5G coverage worldwide, even in remote areas. 

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