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SpaceX separates Starship prototype’s nose and tail to install giant propellant tanks

The two halves of SpaceX's Starship prototype were separated on Tuesday, Jan 15 to allow for additional work. (NASASpaceflight - bocachicagal)

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6 years ago

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After a handful of days as an impressive monolith stood along the coastal wetlands of Texas, SpaceX technicians have once again separated the nose and tail sections of the first Starship prototype to allow additional integration and assembly work to continue. The craft’s three Raptors were also removed and stored nearby, shown to be barebones facsimiles standing in for flightworthy hardware that could arrive in the next month or two.

Up next, three or four propellant tank domes – currently being assembled and welded together on-site – will likely be installed inside the steel hull of the giant Starship prototype’s aft barrel section. Known as bulkheads, the installation of those tank domes will bring SpaceX one step closer to performing hop tests of the simultaneously bizarre, confusing, and beautiful craft.

At this point in time, it appears that Starhopper is some odd combination of showmanship and actual hardware meant to test certain aspects of the first orbital Starship build, said to be complete as early as June 2019 by CEO Elon Musk. In the last week or so, SpaceX technicians attached and welded over Starhopper’s two sections – an aft barrel with legs and Raptors and a conical nose – and even did a sort of photoshoot, removing an on-site fence for a photo that Musk later shared while stating that the vehicle had “completed assembly”.

One could argue that assembly is not exactly complete if the given product has to be pulled in half to install significant new components. Regardless, the external skin, aft barrel section, and rough landing legs do appear to be more or less complete from a very basic structural perspective, although there is clearly much work still to be done if the vehicle’s tank bulkheads haven’t been installed. Aside from completing the liquid oxygen and methane tank structure, SpaceX engineers and technicians will additionally have to complete the vehicle’s aft section, a massive 9m/30ft-diameter thrust structure capable of supporting the thrust of three Raptor engines and the weight of the entire fueled rocket. After that, plumbing, avionics, sensors, attitude thrusters, and more will still need to be completed and integrated.

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If Starhopper’s nose section is largely a nonfunctioning aerodynamic shroud and propellant tanks will be primarily located inside the aft section, the fuel and oxidizer capacities of the vehicle’s tanks can be roughly estimated. Assuming a 9m/30ft diameter, the aft barrel stands around 13m/43ft tall. Assuming that the upper tank dome will reach a meter or two above the steel cylinder and that the aft Raptor thrust structure is also roughly 1-2 meters deep, Starhopper would have a total tank volume around 830 m3 or almost 30,000 cubic feet (~225,000 gallons), potentially 1000 metric tons of fuel or more if fully loaded.

Perhaps less than coincidentally, SpaceX already has liquid methane and oxygen tanks on-site (one is pictured above) with more than enough capacity to meet Starhopper’s potential propellant needs. However, it’s worth noting that current plans (and permissions) only show Starhopper traveling as high as 5km on flights that will last no more than 6 minutes, and CEO Elon Musk has indicated in no uncertain terms that the prototype will remain distinctly suborbital and is primarily focused on fleshing out Starship’s vertical take-off or landing (VTOL) capabilities before SpaceX proceeds to much more aggressive tests.

While it would be safe to take his schedule with many dozens of grains of salt, Musk noted last week that the first orbit-ready Starship could be finished as early as June 2019, while he expects Starhopper tests to begin as early as February or March. Where exactly that orbital Starship and its Super Heavy booster partner will be built is now much less clear after SpaceX has reportedly canceled a berth lease and thus its plans to build a BFR factory in the Port of Los Angeles. Will SpaceX build a BFR factory in Texas or will it build the orbital Starship en plein air like its Starhopper predecessor? And Super Heavy? Where will all three conduct static fires, hops, or launches from?

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Stay tuned as more details and photos continue to bubble up from beneath the surface.

Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla cleared in Canada EV rebate investigation

Tesla has been cleared in an investigation into the company’s staggering number of EV rebate claims in Canada in January.

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16 minutes ago

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July 11, 2025

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Credit: Tesla

Canadian officials have cleared Tesla following an investigation into a large number of claims submitted to the country’s electric vehicle (EV) rebates earlier this year.

Transport Canada has ruled that there was no evidence of fraud after Tesla submitted 8,653 EV rebate claims for the country’s Incentives for Zero-Emission Vehicles (iZEV) program, as detailed in a report on Friday from The Globe and Mail. Despite the huge number of claims, Canadian authorities have found that the figure represented vehicles that had been delivered prior to the submission deadline for the program.

According to Transport Minister Chrystia Freeland, the claims “were determined to legitimately represent cars sold before January 12,” which was the final day for OEMs to submit these claims before the government suspended the program.

Upon initial reporting of the Tesla claims submitted in January, it was estimated that they were valued at around $43 million. In March, Freeland and Transport Canada opened the investigation into Tesla, noting that they would be freezing the rebate payments until the claims were found to be valid.

READ MORE ON ELECTRIC VEHICLES: EVs getting cleaner more quickly than expected in Europe: study

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Huw Williams, Canadian Automobile Dealers Association Public Affairs Director, accepted the results of the investigation, while also questioning how Tesla knew to submit the claims that weekend, just before the program ran out.

“I think there’s a larger question as to how Tesla knew to run those through on that weekend,” Williams said. “It doesn’t appear to me that we have an investigation into any communication between Transport Canada and Tesla, between officials who may have shared information inappropriately.”

Tesla sales have been down in Canada for the first half of this year, amidst turmoil between the country and the Trump administration’s tariffs. Although Elon Musk has since stepped back from his role with the administration, a number of companies and officials in Canada were calling for a boycott of Tesla’s vehicles earlier this year, due in part to his association with Trump.

Tesla excluded from incentives in Canada over Trump tariffs

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Tesla Semis to get 18 new Megachargers at this PepsiCo plant

PepsiCo is set to add more Tesla Semi Megachargers, this time at a facility in North Carolina.

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52 minutes ago

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July 11, 2025

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Credit: Tesla

Tesla partner PepsiCo is set to build new Semi charging stations at one of its manufacturing sites, as revealed in new permitting plans shared this week.

On Friday, Tesla charging station scout MarcoRP shared plans on X for 18 Semi Megacharging stalls at PepsiCo’s facility in Charlotte, North Carolina, coming as the latest update plans for the company’s increasingly electrified fleet. The stalls are set to be built side by side, along with three Tesla Megapack grid-scale battery systems.

The plans also note the faster charging speeds for the chargers, which can charge the Class 8 Semi at speeds of up to 1MW. Tesla says that the speed can charge the Semi back to roughly 70 percent in around 30 minutes.

You can see the site plans for the PepsiCo North Carolina Megacharger below.

Credit: PepsiCo (via MarcoRPi1 on X)

Credit: PepsiCo (via MarcoRPi1 on X)

READ MORE ON THE TESLA SEMI: Tesla to build Semi Megacharger station in Southern California

PepsiCo’s Tesla Semi fleet, other Megachargers, and initial tests and deliveries

PepsiCo was the first external customer to take delivery of Tesla’s Semis back in 2023, starting with just an initial order of 15. Since then, the company has continued to expand the fleet, recently taking delivery of an additional 50 units in California. The PepsiCo fleet was up to around 86 units as of last year, according to statements from Semi Senior Manager Dan Priestley.

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Additionally, the company has similar Megachargers at its facilities in Modesto, Sacramento, and Fresno, California, and Tesla also submitted plans for approval to build 12 new Megacharging stalls in Los Angeles County.

Over the past couple of years, Tesla has also been delivering the electric Class 8 units to a number of other companies for pilot programs, and Priestley shared some results from PepsiCo’s initial Semi tests last year. Notably, the executive spoke with a handful of PepsiCo workers who said they really liked the Semi and wouldn’t plan on going back to diesel trucks.

The company is also nearing completion of a higher-volume Semi plant at its Gigafactory in Nevada, which is expected to eventually have an annual production capacity of 50,000 Semi units.

Tesla executive teases plan to further electrify supply chain

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Tesla sales soar in Norway with new Model Y leading the charge

Tesla recorded a 54% year-over-year jump in new vehicle registrations in June.

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6 hours ago

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July 11, 2025

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Credit: Tesla

Tesla is seeing strong momentum in Norway, with sales of the new Model Y helping the company maintain dominance in one of the world’s most electric vehicle-friendly markets.

Model Y upgrades and consumer preferences

According to the Norwegian Road Federation (OFV), Tesla recorded a 54% year-over-year jump in new vehicle registrations in June. The Model Y led the charge, posting a 115% increase compared to the same period last year. Tesla Norway’s growth was even more notable in May, with sales surging a whopping 213%, as noted in a CNBC report.

Christina Bu, secretary general of the Norwegian EV Association (NEVA), stated that Tesla’s strong market performance was partly due to the updated Model Y, which is really just a good car, period.

“I think it just has to do with the fact that they deliver a car which has quite a lot of value for money and is what Norwegians need. What Norwegians need, a large luggage space, all wheel drive, and a tow hitch, high ground clearance as well. In addition, quite good digital solutions which people have gotten used to, and also a charging network,” she said.

Tesla in Europe

Tesla’s success in Norway is supported by long-standing government incentives for EV adoption, including exemptions from VAT, road toll discounts, and access to bus lanes. Public and home charging infrastructure is also widely available, making the EV ownership experience in the country very convenient.

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Tesla’s performance in Europe is still a mixed bag, with markets like Germany and France still seeing declines in recent months. In areas such as Norway, Spain, and Portugal, however, Tesla’s new car registrations are rising. Spain’s sales rose 61% and Portugal’s sales rose 7% last month. This suggests that regional demand may be stabilizing or rebounding in pockets of Europe.

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