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SpaceX Starship saved by ‘burst disk’ after Raptor static fire ends badly

For the second time, a Starship Raptor engine test has caused a secondary fire that severed some of SpaceX's control over the rocket. (NASASpaceflight - bocachicalgal)

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Around 7:15 pm local time, SpaceX Starship prototype SN8 fired up one or several Raptor engines for the third time ever, catching onlookers – only expected a dress rehearsal – by surprise. An hour later, CEO Elon Musk revealed that SpaceX had effectively lost control of the rocket.

Unfortunately for SpaceX, this is not the first incident in which a fire led to a loss of Starship control. Back in May 2020, Starship serial number 4 (SN4) – the first full-scale prototype to have a Raptor installed – completed its third successful static fire test. Moments later, a vent line adjacent to the engine section caught fire, burning for a minute or two. Ultimately, likely due to destroyed wiring or plumbing, SpaceX seemingly lost control of SN4 and had to wait a full two days for cryogenic propellant to boil off and evaporate before teams could approach the rocket to inspect, repair, and regain control.

Now, more likely than not, Starship SN8 has suffered a similar – but not identical – failure, cutting some level of control. Elon Musk took to Twitter about an hour after the rocket’s third Raptor static fire, revealing that SpaceX had lose control of Starship’s pneumatics, referring to hydraulic systems needed to operate most of the rocket’s valves. For SN8, that meant nothing but bad news.

As cryogenic liquids (and all things in general) warm up, they expand, taking up more volume. To counteract that never-ending process of cryogenic propellant warming up, boiling, and turning to gas, fresh propellant is almost continually loaded while warmer gas is vented, thus maintaining safe tank pressures. If the ability to vent those gases is lost, the ability to maintain safe pressures goes with it.

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As Musk noted above, Starship SN8 thankfully – and unexpectedly – had one or several burst disks installed, referring to single-use mechanical valves designed to open (i.e. burst) above a specific pressure. SN8’s nosecone burst disk did just that, bursting to create an outlet for the pressure building inside the rocket and thus preventing the small nose-based liquid oxygen (LOx) tank from exploding.

A torrent of molten metal pours from Starship SN8’s engine section after a seemingly successful static fire. (NASASpaceflight – bocachicagal)

Unfortunately, the precursor to Starship losing control is a much less positive story. According to Musk, one of the Raptor engines SN8 ignited may have suffered a significant failure, melting one or more critical engine components. It’s unclear how exactly a seemingly contained engine failure evolved into a total loss of Starship hydraulics but it’s safe to say that redundancy will be added and updated designs will be implemented to ensure that a similar failure doesn’t reoccur.

Notably, both unofficial LabPadre and NASASpaceflight.com livestreams clearly showed Starship quite literally dripping molten metal for more than two minutes after the static fire. Whatever the cause of that extremely hot fire, anything that can continuously melt metal for minutes will have almost assuredly ravaged Starship SN8’s aft and the Raptor engines installed therein. It’s nothing short of miraculous that SN8’s main LOx tank wasn’t breached, as well.

Some 80 minutes after ignition and the resultant Raptor fire, Starship SN8’s nosecone ‘burst disk’ thankfully worked as designed, relieving building pressure and avoiding a far more destructive failure. (NASASpaceflight – bocachicagal)

Ultimately, SN8 will likely need extensive repairs – and one, two, or even three replacement engines – before it can safely restart testing and proceed towards its 15 km (~9.5 mi) launch debut. Additionally, SpaceX’s lack of valve control likely means that the company will have to wait at least 24+ hours before workers can safely return to the launch pad and begin those inspections and repairs.

Update: The roadblock was removed around 11pm local time and SpaceX workers appear to have already returned to the pad, signifying that Starship SN8 has been fully detanked and is safe to approach. Inspections and repairs will likely begin as soon as possible.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Cybertruck

Tesla Cybertruck just won a rare and elusive crash safety honor

Only the most outstanding of performances in crash tests can warrant an IIHS Top Safety Pick+ award, as vehicles listed with that ranking must achieve “Good” ratings in the small overlap front, updated side, and updated moderate overlap front tests, along with “Acceptable” or “Good” headlights standard on all trims.

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(Credit: Tesla)

Tesla Cybertruck landed a rare and elusive safety honor from the Insurance Institute for Highway Safety (IIHS). It was the only pickup truck in the U.S. market to do so.

The IIHS rewarded the Cybertruck with the Top Safety Pick+ honors, the highest marks a vehicle can receive from the agency.

Only the most outstanding of performances in crash tests can warrant an IIHS Top Safety Pick+ award, as vehicles listed with that ranking must achieve “Good” ratings in the small overlap front, updated side, and updated moderate overlap front tests, along with “Acceptable” or “Good” headlights standard on all trims.

Cybertruck was the only truck to also win an NHTSA Five-Star Safety rating, making it the only pickup available on the market to be recognized with top marks from both agencies.

There are a multitude of options for pickups in the U.S. market, as it is one of the most popular vehicle types for consumers in the country. Pickups are great vehicles for anyone who does any sort of hauling or is just looking for extra space for any variety of reasons.

Pickups are also inherently safer than other body types on the road, mostly because they are larger and heavier, making them more favorable against other vehicle types in the event of a collision. However, Tesla has a significant advantage in safety with its vehicles because it engineers them to not only be safer in collisions, but also easier to repair.

The Cybertruck managed to achieve “Good” ratings, the highest marks available by the IIHS, in all three Crashworthiness categories, as well as “Good” ratings in both Crash Avoidance and Mitigation assessments.

It also received “Good” ratings across all driver and pedestrian crash-test performance metrics, except for one, where it earned an “Acceptable” rating for rear passengers in the Chest category.

The Cybertruck’s outstanding crash test performance has won it this incredible mark as the pickup still tends to be one of the more polarizing vehicle designs on the market.

It is no secret that Tesla has struggled with demand of the Cybertruck due to pricing, but the recent rollout of a trim that was temporarily priced at just $59,990 showed plenty of people want the all-electric pickup.

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Elon Musk

Elon Musk’s Boring Co. Tunnel Vision Challenge ends with a surprise for Louisiana, Maryland and Dallas

The Boring Company stunned three cities today, awarding New Orleans, Baltimore, and Dallas free underground Loop tunnels.

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Elon Musk’s The Boring Company (TBC) announced today that it is building free underground Loop tunnels in three American cities: New Orleans, Louisiana; Baltimore, Maryland; and Dallas, Texas. The company had promised one winner when it launched the Tunnel Vision Challenge in January. After receiving 487 submissions, it selected three, committing to fund and construct all of them pending a feasibility review, entirely at its own expense. For a company that has faced years of skepticism over the gap between its promises and its delivered projects, choosing to expand its commitment rather than narrow it is a notable shift in both scale and accountability.

All three projects will now enter a rigorous, fully funded diligence phase that includes meetings with elected officials, regulators, community and business leaders, geotechnical borings, and a complete investigation of subsurface utilities and infrastructure. TBC confirmed that all costs associated with this diligence process are 100% funded by the company. If all three projects pass feasibility, all three get built. If only one clears the bar, that one gets built. The company’s willingness to fund the due diligence regardless of outcome removes one of the most common early-stage barriers that kills promising infrastructure proposals before they leave a spreadsheet.

Beyond the three winners, TBC announced it will continue working with two additional entrants it found compelling enough to pursue independently: the Hendersonville Utility Tunnel in Hendersonville, Tennessee, and the Morgan’s Wonderland Tunnel in San Antonio, Texas, which would notably serve one of the nation’s premier theme parks built specifically for guests with special needs.

The challenge also coincides with TBC’s most active construction period to date. The company recently began drilling on the Music City Loop near the Tennessee State Capitol in Nashville, and in February it broke ground on a Loop in Dubai. Musk has long argued that the fundamental problem with urban infrastructure is cost and bureaucratic inertia, not engineering. “The key to solving traffic is making going 3D either up or down,” he said in 2018, a conviction now reflected in a company structure built to absorb the financial risk that typically stalls public projects for years.

Music City Loop could highlight The Boring Company’s real disruption

The Tunnel Vision Challenge’s most underappreciated element may be what it produced beyond three winners. Submissions came from individuals, companies, and governments across states including Alaska, Arkansas, Colorado, Kansas, Louisiana, Maryland, New York, and Texas, as well as from international entrants. Musk captured the underlying logic years ago when he said, “Traffic is driving me nuts. I’m going to build a tunnel boring machine and just start digging.” Today, three American cities are counting on exactly that.

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Tesla launches first ‘true’ East Coast V4 Supercharger: here’s what that means

What truly distinguishes this installation from the hundreds of “V4” stalls already scattered across the network? Most existing V4 dispensers, rolled out since 2023, feature welcome upgrades like longer cables, built-in touchscreen displays, integrated credit-card readers for non-Tesla users, and improved ergonomics.

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Credit: Tesla Charging | X

Tesla has launched its first “true” V4 Supercharger on the East Coast, and while that may be sort of confusing, here’s what we mean by that.

Tesla has opened its first true V4 Supercharging station on the East Coast in Kissimmee, Florida, just south of Orlando.

The eight-stall site, powered by an advanced 1.2 MW V4 power cabinet, is capable of delivering up to 500 kW, making it one of only four fully operational 500 kW-capable V4 stations in the United States.

Pricing is dynamic and competitive, as Tesla owners pay $0.40 per kWh during peak hours (8 a.m. to midnight), dropping to an attractive $0.20/kWh off-peak (midnight to 8 a.m.).

Non-Tesla EVs, which can now plug directly into the NACS ports thanks to the open standard, are charged a premium—$0.56/kWh peak and $0.28/kWh off-peak—reflecting Tesla’s strategy to monetize network access while rewarding its own customers.

What’s Makes This a “True” V4 Supercharger

What truly distinguishes this installation from the hundreds of “V4” stalls already scattered across the network? Most existing V4 dispensers, rolled out since 2023, feature welcome upgrades like longer cables, built-in touchscreen displays, integrated credit-card readers for non-Tesla users, and improved ergonomics.

Tesla confirms significant detail regarding V4 Supercharger

However, nearly all of these have been paired with legacy V3 power cabinets. These hybrid setups, sometimes informally called V3.5, deliver charging curves virtually identical to standard V3 stations, typically topping out at 250-325 kW depending on the vehicle and site conditions.

In contrast, Kissimmee’s true V4 architecture incorporates next-generation 1.2 MW power cabinets. These support battery voltages up to 1,000 V (double the 500 V of V3 systems) and can push up to 500 kW per stall.

One compact cabinet efficiently powers all eight stalls, slashing the physical footprint and reportedly keeping deployment costs under $40,000 per stall, far cheaper than earlier designs.

Right now, the primary beneficiary is the Cybertruck, which can achieve dramatically faster charging at low states of charge.

Everyday models like the Model 3 and Model Y see little immediate difference in peak speeds, but the hardware lays the groundwork for future vehicles with higher-voltage batteries.

Tesla launches faster Cybertruck charging at all V4 Superchargers

This milestone signals Tesla’s accelerating push toward a high-power, future-proof Supercharger network.

As true V4 sites multiply, charging times will shrink, grid efficiency will improve, and the entire EV ecosystem, Tesla and non-Tesla alike, will benefit from the infrastructure lead Tesla continues to expand. For drivers in central Florida, the Kissimmee station is more than just another charging stop; it’s a glimpse of the faster, smarter charging era that’s finally arriving.

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