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SpaceX Starship kicks off busy week of tests to prepare for flight debut

SpaceX technicians work on top of Starship SN5 ahead of the rocket's first static fire test. (NASASpaceflight - bocachicagal)

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After many delays, SpaceX’s fifth full-scale Starship prototype is almost ready for a busy week of crucial tests that will determine whether the rocket will become the first of its kind to take flight.

On June 24th, SpaceX lifted Starship serial number 5 (SN5) onto a robotic transporter and rolled the giant steel rocket about a mile down the road to the company’s nearby test facilities and launch pad. Already slowed down a number of weeks by Starship SN4’s explosive end a month prior, teams were in the middle of completing extensive pad repairs (and likely some upgrades, too). Nevertheless, about a week after arriving at the pad, SpaceX kicked off two important tests – both of which SN5 would need to pass to move on to bigger challenges.

Pass those tests Starship SN5 certainly did, completing an ambient temperature pressure test to check for leaks, immediately followed by a cryogenic proof test that proved the ship was structurally sound and ready for short hops. While significant, SpaceX has only tested SN5 (and its repaired pad systems) with benign liquid nitrogen – still extremely cold but chemically unreactive (i.e. nonexplosive). The pad repairs still need to be fully put through their paces with combustible liquid methane and oxygen propellant, as does Starship SN5. Enter today’s planned test.

Barring additional (rather likely) delays, SpaceX is scheduled to put Starship SN5 through its first fueling test(s) during a window stretching from 8am to 5pm CDT on Monday, July 20th. Assuming that the “fueling test” referred to in public road closure alerts is a routine wet dress rehearsal (WDR), the test will involve SpaceX loading Starship SN5 with a large volume of liquid oxygen and methane propellant – similar to but substantially riskier than a liquid nitrogen proof test. SpaceX actually appeared to briefly attempt such a test on July 17th but signs that Starship SN5 was pressurized quickly disappeared and the road closure was lifted, signaling an abort.

Two and a half days of tweaks later, SpaceX’s July 19th closure was cancelled but the July 20th instance remains in place. If successful, Starship SN5 is expected to attempt to static fire its lone Raptor engine perhaps just a few days later, although that obviously assumes that both SN5 and the new pad hardware function perfectly during their biggest test yet.

(NASASpaceflight – bocachicagal)

Much like SN4’s several successful Raptor static fires, Starship SN5’s one or several tests aren’t expected to be any different. If the first test is a perfect success, proving that the rocket and Raptor engine SN27 are healthy and operating as a cohesive unit, SpaceX’s next goal is the flight debut of a full-scale Starship. Thanks to a broad FAA launch license effectively permitting unlimited suborbital Starship flight tests, SpaceX technically no longer has to stick to the 150m (~500 ft) ceiling originally set for Starhopper, but chances are good that it will still be the general target.

Stay tuned for an unofficial NASASpaceflight.com livestream of today’s planned Starship SN5 fuel test, should it remain on schedule.

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(NASASpaceflight – bocachicagal)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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