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SpaceX’s repaired Starship booster survives back-to-back cryoproof tests

Two cryoproofs; one booster; 48 hours. (NASASpaceflight Starbase Live)

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SpaceX’s upgraded Starship booster has completed a second and third cryogenic proof test in rapid succession after undergoing repairs to fix damage suffered during the first round of testing.

Testing began almost immediately after SpaceX rolled the repaired Super Heavy booster back to the orbital launch site (OLS) on May 6th. After a quick installation on the pad’s stool-like launch mount and another day of systems checks and integration, Booster 7 charged headfirst into its first post-repair cryoproof on May 9th.

Instead of cautiously feeling out the repaired plumbing and header tank over a series of small tests, SpaceX immediately performed a full cryogenic proof (cryoproof) and filled Booster 7 to the brim with about 3000 tons (~6.6M lb) of liquid nitrogen (LN2) or a combination of LN2 and liquid oxygen (LOx). Standing about 67 meters (~220 ft) tall and 9 meters (~30 ft) wide, it took about two hours to fully fill Super Heavy’s tanks with the equivalent of one and a half Olympic swimming pools of cryogenic liquid.

As always, that liquid (well below –320°F or –196°C) rapidly chilled the booster’s 4mm (~0.16″) thick steel tanks to cryogenic temperatures, which then froze moisture directly out of the humid Texas air, coating almost all of Super Heavy’s exterior with a layer of frost and ice.

A stitch of screenshots from NASASpaceflight’s live coverage of the third Super Heavy Booster 7 cryoproof on May 11th.

SpaceX began detanking Booster 7 soon after the fill process was completed. Thanks to plenty of insulated plumbing and well-insulated ground storage tanks, SpaceX is able to recover nearly all of the LN2 and LOx used during cryoproof testing, which helps avoid the hundreds of semi-truck delivers that would otherwise be required to replenish the tank farm after even a single test.

As if to demonstrate that, SpaceX proceeded to put Booster 7 through a whole new cryogenic proof test just two days later, on May 11th. Once again, Super Heavy was fully loaded with thousands of tons of liquid nitrogen and oxygen. Unlike Cryoproof #2’s immediate detank, SpaceX – judging by the frost levels – kept Booster 7 topped off for a good hour before detanking.

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In a last-minute surprise, after fully detanking B7 at the end of Cryoproof #3, SpaceX refilled the booster’s liquid oxygen tank with a few hundred tons of LN2 or LOx. Once the rocket’s thrust section reached some degree of thermodynamic equilibrium, SpaceX remotely retracted and reconnected the orbital launch mount’s Super Heavy umbilical. The launch mount umbilical or ‘quick disconnect’ is responsible for connecting Super Heavy to the pad’s gas supplies, propellant storage, power, and communications. The test SpaceX completed after Cryoproof #3 may have been a rough simulation of one scenario Starship could easily face: a post-ignition launch abort. In other words, if an orbital Starship launch was aborted just before liftoff but after quick-disconnect retraction, could it quickly reconnect to the booster with zero human intervention?

In a scenario where a QD failed to reattach to a fully-fueled Super Heavy after a launch abort, the odds of a catastrophic fire or explosion would immediately shoot up to near-certainty. In moderate quantities, simultaneously venting gaseous methane and oxygen from the same rocket is risky but manageable. Venting hundreds – let alone thousands – of tons while trapped on the ground would amount to creating a multi-hour fuel-air bomb just waiting for a spark. Multiple Starship prototypes (SN4, SN10) have already been destroyed in part by the flammability of methane gas.

Booster 7 and the orbital launch mount quick disconnect. (NASASpaceflight – bocachicagal)
Starship SN4 exploded catastrophically after a leak developed around its umbilical panel.

Combined with the completion of two full cryogenic proof tests in less than two days, it appears that Super Heavy B7’s repairs were extremely successful. Had the first post-repair cryoproof not gone more or less perfectly, it’s hard to imagine that SpaceX would have attempted or completed an almost identical test two days later. If the second cryoproof hadn’t been nearly perfect, it’s even harder to imagine that SpaceX would have accepted the risk involved in detaching Booster 7’s umbilical during the same test window.

On May 12th, SpaceX’s main pad crane attached a lift jig to Super Heavy B7, implying that it will likely be removed from the orbital launch mount in the near future. If the repaired booster aced its tests, SpaceX’s next step would likely be Raptor engine installation and the start of static fire testing. It’s unclear if SpaceX wants to install all 33 engines at once or begin with a small handful. It’s also unclear if SpaceX will return Booster 7 to Starbase’s production facilities to finish Raptor, heat shield, grid fin, and aerocover installation.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk and Tesla AI Director share insights after empty driver seat Robotaxi rides

The executives’ unoccupied tests hint at the rapid progress of Tesla’s unsupervised Robotaxi efforts.

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Ashok Elluswamy

Tesla CEO Elon Musk and AI Director Ashok Elluswamy celebrated Christmas Eve by sharing personal experiences with Robotaxi vehicles that had no safety monitor or occupant in the driver’s seat. Musk described the system’s “perfect driving” around Austin, while Elluswamy posted video from the back seat, calling it “an amazing experience.”

The executives’ unoccupied tests hint at the rapid progress of Tesla’s unsupervised Robotaxi efforts.

Elon and Ashok’s firsthand Robotaxi insights

Prior to Musk and the Tesla AI Director’s posts, sightings of unmanned Teslas navigating public roads were widely shared on social media. One such vehicle was spotted in Austin, Texas, which Elon Musk acknowleged by stating that “Testing is underway with no occupants in the car.” 

Based on his Christmas Eve post, Musk seemed to have tested an unmanned Tesla himself. “A Tesla with no safety monitor in the car and me sitting in the passenger seat took me all around Austin on Sunday with perfect driving,” Musk wrote in his post.

Elluswamy responded with a 2-minute video showing himself in the rear of an unmanned Tesla. The video featured the vehicle’s empty front seats, as well as its smooth handling through real-world traffic. He captioned his video with the words, “It’s an amazing experience!”

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Towards Unsupervised operations

During an xAI Hackathon earlier this month, Elon Musk mentioned that Tesla owed be removing Safety Monitors from its Robotaxis in Austin in just three weeks. “Unsupervised is pretty much solved at this point. So there will be Tesla Robotaxis operating in Austin with no one in them. Not even anyone in the passenger seat in about three weeks,” he said. Musk echoed similar estimates at the 2025 Annual Shareholder Meeting and the Q3 2025 earnings call.

Considering the insights that were posted Musk and Elluswamy, it does appear that Tesla is working hard towards operating its Robotaxis with no safety monitors. This is quite impressive considering that the service was launched just earlier this year.

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Starlink passes 9 million active customers just weeks after hitting 8 million

The milestone highlights the accelerating growth of Starlink, which has now been adding over 20,000 new users per day.

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Credit: Starlink/X

SpaceX’s Starlink satellite internet service has continued its rapid global expansion, surpassing 9 million active customers just weeks after crossing the 8 million mark. 

The milestone highlights the accelerating growth of Starlink, which has now been adding over 20,000 new users per day.

9 million customers

In a post on X, SpaceX stated that Starlink now serves over 9 million active users across 155 countries, territories, and markets. The company reached 8 million customers in early November, meaning it added roughly 1 million subscribers in under seven weeks, or about 21,275 new users on average per day. 

“Starlink is connecting more than 9M active customers with high-speed internet across 155 countries, territories, and many other markets,” Starlink wrote in a post on its official X account. SpaceX President Gwynne Shotwell also celebrated the milestone on X. “A huge thank you to all of our customers and congrats to the Starlink team for such an incredible product,” she wrote. 

That growth rate reflects both rising demand for broadband in underserved regions and Starlink’s expanding satellite constellation, which now includes more than 9,000 low-Earth-orbit satellites designed to deliver high-speed, low-latency internet worldwide.

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Starlink’s momentum

Starlink’s momentum has been building up. SpaceX reported 4.6 million Starlink customers in December 2024, followed by 7 million by August 2025, and 8 million customers in November. Independent data also suggests Starlink usage is rising sharply, with Cloudflare reporting that global web traffic from Starlink users more than doubled in 2025, as noted in an Insider report.

Starlink’s momentum is increasingly tied to SpaceX’s broader financial outlook. Elon Musk has said the satellite network is “by far” the company’s largest revenue driver, and reports suggest SpaceX may be positioning itself for an initial public offering as soon as next year, with valuations estimated as high as $1.5 trillion. Musk has also suggested in the past that Starlink could have its own IPO in the future. 

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NVIDIA Director of Robotics: Tesla FSD v14 is the first AI to pass the “Physical Turing Test”

After testing FSD v14, Fan stated that his experience with FSD felt magical at first, but it soon started to feel like a routine.

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Credit: Grok Imagine

NVIDIA Director of Robotics Jim Fan has praised Tesla’s Full Self-Driving (Supervised) v14 as the first AI to pass what he described as a “Physical Turing Test.”

After testing FSD v14, Fan stated that his experience with FSD felt magical at first, but it soon started to feel like a routine. And just like smartphones today, removing it now would “actively hurt.”

Jim Fan’s hands-on FSD v14 impressions

Fan, a leading researcher in embodied AI who is currently solving Physical AI at NVIDIA and spearheading the company’s Project GR00T initiative, noted that he actually was late to the Tesla game. He was, however, one of the first to try out FSD v14

“I was very late to own a Tesla but among the earliest to try out FSD v14. It’s perhaps the first time I experience an AI that passes the Physical Turing Test: after a long day at work, you press a button, lay back, and couldn’t tell if a neural net or a human drove you home,” Fan wrote in a post on X. 

Fan added: “Despite knowing exactly how robot learning works, I still find it magical watching the steering wheel turn by itself. First it feels surreal, next it becomes routine. Then, like the smartphone, taking it away actively hurts. This is how humanity gets rewired and glued to god-like technologies.”

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The Physical Turing Test

The original Turing Test was conceived by Alan Turing in 1950, and it was aimed at determining if a machine could exhibit behavior that is equivalent to or indistinguishable from a human. By focusing on text-based conversations, the original Turing Test set a high bar for natural language processing and machine learning. 

This test has been passed by today’s large language models. However, the capability to converse in a humanlike manner is a completely different challenge from performing real-world problem-solving or physical interactions. Thus, Fan introduced the Physical Turing Test, which challenges AI systems to demonstrate intelligence through physical actions.

Based on Fan’s comments, Tesla has demonstrated these intelligent physical actions with FSD v14. Elon Musk agreed with the NVIDIA executive, stating in a post on X that with FSD v14, “you can sense the sentience maturing.” Musk also praised Tesla AI, calling it the best “real-world AI” today.

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