Connect with us

News

SpaceX’s repaired Starship booster survives back-to-back cryoproof tests

Two cryoproofs; one booster; 48 hours. (NASASpaceflight Starbase Live)

Published

on

SpaceX’s upgraded Starship booster has completed a second and third cryogenic proof test in rapid succession after undergoing repairs to fix damage suffered during the first round of testing.

Testing began almost immediately after SpaceX rolled the repaired Super Heavy booster back to the orbital launch site (OLS) on May 6th. After a quick installation on the pad’s stool-like launch mount and another day of systems checks and integration, Booster 7 charged headfirst into its first post-repair cryoproof on May 9th.

Instead of cautiously feeling out the repaired plumbing and header tank over a series of small tests, SpaceX immediately performed a full cryogenic proof (cryoproof) and filled Booster 7 to the brim with about 3000 tons (~6.6M lb) of liquid nitrogen (LN2) or a combination of LN2 and liquid oxygen (LOx). Standing about 67 meters (~220 ft) tall and 9 meters (~30 ft) wide, it took about two hours to fully fill Super Heavy’s tanks with the equivalent of one and a half Olympic swimming pools of cryogenic liquid.

As always, that liquid (well below –320°F or –196°C) rapidly chilled the booster’s 4mm (~0.16″) thick steel tanks to cryogenic temperatures, which then froze moisture directly out of the humid Texas air, coating almost all of Super Heavy’s exterior with a layer of frost and ice.

Advertisement
A stitch of screenshots from NASASpaceflight’s live coverage of the third Super Heavy Booster 7 cryoproof on May 11th.

SpaceX began detanking Booster 7 soon after the fill process was completed. Thanks to plenty of insulated plumbing and well-insulated ground storage tanks, SpaceX is able to recover nearly all of the LN2 and LOx used during cryoproof testing, which helps avoid the hundreds of semi-truck delivers that would otherwise be required to replenish the tank farm after even a single test.

As if to demonstrate that, SpaceX proceeded to put Booster 7 through a whole new cryogenic proof test just two days later, on May 11th. Once again, Super Heavy was fully loaded with thousands of tons of liquid nitrogen and oxygen. Unlike Cryoproof #2’s immediate detank, SpaceX – judging by the frost levels – kept Booster 7 topped off for a good hour before detanking.

In a last-minute surprise, after fully detanking B7 at the end of Cryoproof #3, SpaceX refilled the booster’s liquid oxygen tank with a few hundred tons of LN2 or LOx. Once the rocket’s thrust section reached some degree of thermodynamic equilibrium, SpaceX remotely retracted and reconnected the orbital launch mount’s Super Heavy umbilical. The launch mount umbilical or ‘quick disconnect’ is responsible for connecting Super Heavy to the pad’s gas supplies, propellant storage, power, and communications. The test SpaceX completed after Cryoproof #3 may have been a rough simulation of one scenario Starship could easily face: a post-ignition launch abort. In other words, if an orbital Starship launch was aborted just before liftoff but after quick-disconnect retraction, could it quickly reconnect to the booster with zero human intervention?

In a scenario where a QD failed to reattach to a fully-fueled Super Heavy after a launch abort, the odds of a catastrophic fire or explosion would immediately shoot up to near-certainty. In moderate quantities, simultaneously venting gaseous methane and oxygen from the same rocket is risky but manageable. Venting hundreds – let alone thousands – of tons while trapped on the ground would amount to creating a multi-hour fuel-air bomb just waiting for a spark. Multiple Starship prototypes (SN4, SN10) have already been destroyed in part by the flammability of methane gas.

Booster 7 and the orbital launch mount quick disconnect. (NASASpaceflight – bocachicagal)
Starship SN4 exploded catastrophically after a leak developed around its umbilical panel.

Combined with the completion of two full cryogenic proof tests in less than two days, it appears that Super Heavy B7’s repairs were extremely successful. Had the first post-repair cryoproof not gone more or less perfectly, it’s hard to imagine that SpaceX would have attempted or completed an almost identical test two days later. If the second cryoproof hadn’t been nearly perfect, it’s even harder to imagine that SpaceX would have accepted the risk involved in detaching Booster 7’s umbilical during the same test window.

On May 12th, SpaceX’s main pad crane attached a lift jig to Super Heavy B7, implying that it will likely be removed from the orbital launch mount in the near future. If the repaired booster aced its tests, SpaceX’s next step would likely be Raptor engine installation and the start of static fire testing. It’s unclear if SpaceX wants to install all 33 engines at once or begin with a small handful. It’s also unclear if SpaceX will return Booster 7 to Starbase’s production facilities to finish Raptor, heat shield, grid fin, and aerocover installation.

Advertisement

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

New details emerge on The Boring Company’s Universal tunnel plans

The materials outline staffing, construction timelines, tunnel configuration, and operational details that were not previously public.

Published

on

Credit: Grok Imagine

Newly released bidding documents have shed light on how Elon Musk’s Boring Company plans to connect Universal Orlando Resort’s north campus to Universal Epic Universe. 

The materials outline staffing, construction timelines, tunnel configuration, and operational details that were not previously public about the planned Loop system.

The Shingle Creek Transit & Utility Community Development District voted Feb. 11 to begin contract negotiations with The Boring Company after ranking it the top bidder for the Universal Orlando transport project. Now, evaluation documents obtained by local news media reveal how the company intends to execute the project, according to Attraction Insight.

The proposal describes a twin-tunnel configuration, with one tunnel in each direction. It also noted that permitting, design, and construction could take roughly a year and a half once approvals are secured. The company indicated it could deploy multiple tunnel boring machines and install temporary support infrastructure, including muck storage pits and stormwater systems, during construction.

Advertisement

Bid documents list eight internal specialists assigned to the project, including tunnel engineers, structural engineers, and tunnel boring machine experts. Six subcontractors would handle fire protection, communications, soil treatment, and concrete work.

The company stated it “has the necessary internally produced tunneling equipment and personnel immediately available to complete this project for the district as quickly as permits and approvals can be obtained.”

Operationally, the system would mirror the company’s Las Vegas Loop model, using Tesla vehicles to provide point-to-point transport rather than fixed-route buses. The proposal frames the concept as “on-demand, express transportation,” with vehicles dispatched as needed and capacity adjustable in real time.

Stations could be built underground or above ground with ramp access into tunnels. The documents also referenced potential future integration of a configurable Robovan for passengers and cargo, though capacity projections for the Orlando tunnels have not yet been disclosed.

Advertisement

The proposal states that the Loop can integrate “easily into environmentally sensitive areas,” but it does not provide detailed mitigation plans for Central Florida’s high water table and limestone geology, which is susceptible to sinkholes. The company has stated that it intends to hire an Orlando-based geotechnical firm to evaluate soil conditions.

Continue Reading

News

Tesla Giga Berlin dispute against IG Metall union leads to investigation

As per a report from rbb24, police seized a laptop belonging to an IG Metall member at Tesla Giga Berlin on Tuesday afternoon.

Published

on

Credit: Tesla Manufacturing/X

German authorities have opened an investigation into an IG Metall union representative following allegations that a confidential works council meeting at Tesla’s Gigafactory Berlin was secretly recorded. The probe follows a criminal complaint filed by Tesla management last week.

As per a report from rbb24, police seized a laptop belonging to an IG Metall member at Tesla Giga Berlin on Tuesday afternoon. Prosecutors in Frankfurt (Oder) confirmed that an investigation is underway into a possible unauthorized audio recording of an internal works council meeting.

Under German law, recording a non-public meeting without consent may constitute a criminal offense.

Tesla stated that Gigafactory Berlin employees alerted management after allegedly discovering that an external union representative, who was attending the event as a guest, had recorded the session. Plant manager André Thierig stated in a post on X that the representative was “caught in action,” prompting the company to contact police and file a criminal complaint.

Advertisement

The seized device is now part of the investigation, and authorities will determine whether any unlawful recording had indeed occurred.

IG Metall has denied the accusation. In comments to German media, representatives rejected Tesla’s claim and described the electric vehicle maker’s allegation as an election campaign tactic ahead of upcoming works council elections.

The election at Tesla’s Grünheide plant is scheduled for March 2–4, 2026, with about 11,000 employees being eligible to vote. Regular works council elections in Germany are held every four years between March and May.

The incident comes amid tensions between Tesla and organized labor in Germany. While works councils operate independently from unions, IG Metall has been active at the plant and has previously criticized Tesla’s labor practices. Authorities, for their part, have not yet announced whether charges will be filed, though the investigation remains ongoing.

Advertisement
Continue Reading

News

Tesla rolls out xAI’s Grok to vehicles across Europe

The initial rollout includes the United Kingdom, Ireland, Germany, Switzerland, Austria, Italy, France, Portugal, and Spain.

Published

on

Tesla is rolling out Grok to vehicles in Europe. The feature will initially launch in nine European territories.

In a post on X, the official Tesla Europe, Middle East & Africa account confirmed that Grok is coming to Teslas in Europe. The initial rollout includes the United Kingdom, Ireland, Germany, Switzerland, Austria, Italy, France, Portugal, and Spain, and additional markets are expected to be added later.

Grok allows drivers to ask questions using real-time information and interact hands-free while driving. According to Tesla’s support documentation, Grok can also initiate navigation commands, enabling users to search for destinations, discover points of interest, and adjust routes without touching the touchscreen, as per the feature’s official webpage.

The system offers selectable personalities, ranging from “Storyteller” to “Unhinged,” and is activated either through the App Launcher or by pressing and holding the steering wheel’s microphone button.

Advertisement

Grok is currently available only on Model S, Model 3, Model X, Model Y, and Cybertruck vehicles equipped with an AMD infotainment processor. Vehicles must be running software version 2025.26 or later, with navigation command support requiring version 2025.44.25 or newer.

Drivers must also have Premium Connectivity or a stable Wi-Fi connection to use the feature. Tesla notes that Grok does not currently replace standard voice commands for vehicle controls such as climate or media adjustments.

The company has stated that Grok interactions are processed securely by xAI and are not linked to individual drivers or vehicles. Users do not need a Grok account or subscription to enable the feature at this time as well.

Continue Reading