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SpaceX’s most important Super Heavy booster part makes first appearance

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4 years ago

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What is arguably the most complex and important part of SpaceX’s Super Heavy booster prototype has made its first appearance at the company’s South Texas Starship factory.

Following in the footsteps of Starship development, Super Heavy has been able to extensively borrow from the many lessons learned over the course of building, testing, flying, and building more Starship prototypes. SpaceX is able to use virtually identical materials, equipment, and techniques to build and assemble both Starship and Super Heavy propellant tank barrels and domes, while both stages will also share an extensive foundation of avionics, plumbing, propulsion, and ground systems, among other things.

In fact, lacking a conical nose, secondary (‘header’) propellant tanks, flaps, a reusable orbital-class heatshield, and vacuum-optimized Raptor engines, Super Heavy is actually substantially simpler than the Starships it will one day launch towards orbit. However, not everything is simpler. Super Heavy will ultimately be the largest and most powerful liquid-fueled rocket stage ever built or tested – power that demands as many as 28 Raptor engines and a thrust structure capable of feeding and withstanding them.

Designing, building, and testing such a thrust structure is arguably one of – if not the – most challenging engineering hurdle standing between SpaceX and its aspirational Super Heavy design. It’s the first of those Super Heavy-specific thrust structures – in the form of a tank dome – that was spotted at SpaceX’s Boca Chica, Texas Starship factory on January 25th, roughly six weeks after its main component was spotted.

Unlike Starship, which relies on a small central ‘thrust puck’ fit for three sea-level-optimized Raptor engines and plans for three larger vacuum-optimized engines that will attach to the side of its hull, Super Heavy’s current design iteration features as many as 28 sea-level Raptors. Aside from CEO Elon Musk revealing that Super Heavy would have a central cluster of eight engines, the precise configuration has been a mystery.

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A look at Starship’s three-and-three thrust section configuration. (SpaceX)

The reality, as recently captured in photos above by NASASpaceflight photographers and contributors Mary (BocaChicaGal) and Jack Beyer, appears to be a much larger donut-shaped ring with space for eight gimballing Raptor engines. The remaining 20 Raptor engines would then be installed – possible mounted to the skirt, the thrust dome, or both – in the space left between the thrust donut and Super Heavy’s skirt.

Either way, the structures behind the two rings of engines will have to withstand at least 6600 metric tons (14.5 million lbf) of thrust at liftoff – approximately twice the thrust of Saturn V and Soviet N-1 rockets and more than three times the thrust of SpaceX’s own Falcon Heavy. Holding eight Raptors, the donut structure and dome recently pictured for the first time will also have to singlehandedly stand up to 1600 tons (3.5 million lbf; two Falcon 9s’ worth) of thrust while gravity, acceleration, and some 2500 tons of supercooled liquid oxygen push in the opposite direction.

Starship SN9’s standard thrust puck and dome. (NASASpaceflight – bocachicagal)
While seemingly identical from the ‘waist’ down, the first Super Heavy thrust dome obviously features a far larger Raptor engine ‘puck’ (donut?) at its base. (NASASpaceflight – bocachicagal)
Starship SN8 is slowly lowered onto Stand A, outfitted with a hydraulic ram used to simulate the mechanical stress of Raptor thrust. Super Heavy boosters will likely be tested in a similar manner, at first. (NASASpaceflight – bocachicagal)

In simpler terms, the business end of Super Heavy poses an extraordinarily difficult challenge and SpaceX has already built the first true-to-life prototype, with future iterations likely close on its heels. Much like Starship, if/when prototype booster number one (BN1) passes basic pressure and cryogenic proof tests, SpaceX will likely focus the rest of Super Heavy’s first test campaign on stressing the rocket’s unproven thrust structure to its design limits.

Like Starship, SpaceX will likely try to begin with nonexplosive methods, perhaps using a similar – but far larger – series of hydraulic rams to less riskily simulate the thrust of 8-28 Raptor engines. A steel structure spotted on a recent aerial overflight of SpaceX’s Starship factory might even fit the bill for such a structure, though only time will tell.

Based on an apparent acceleration of Super Heavy assembly work that may have started last week, as well as the crucial appearance of the last missing puzzle piece in the form of BN1’s thrust dome, the first booster could be completed and ready for testing sooner than later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla CEO Elon Musk hits back at drug use claims, calls publications ‘hypocrites’

Elon Musk showed a clean drug test, dispelling any rumors of drug use that came from unfounded reports from two large media outlets.

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7 hours ago

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June 17, 2025

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Credit: Elon Musk

Tesla CEO Elon Musk has responded to a report from the Wall Street Journal and the New York Times, as both publications claimed he was abusing drugs while being involved with President Trump on both the campaign trail and while he was active within the administration after the election.

A bombshell report from the New York Times, published in late May, stated that Musk was regularly using things like ketamine, ecstasy, and psychedelic mushrooms, and also stimulants like Adderall, during his time within the Trump administration.

The reports cited inside sources who claimed the Tesla and SpaceX frontman was using substances during his time with the government.

However, Musk published the results of a recent drug test performed at Fastest Labs of South Austin. They showed ‘Negative’ results across the board:

Musk was not done there.

He went on to say the New York Times “lies as easy as breathing. It’s normal for them.” He also said both the Times and Wall Street Journal reporters should also publish their own drug test results, stating, “They won’t, because those hypocrites are guilty as sin.”

Musk said years ago that he received ketamine prescriptions from doctors to treat depression. He said he had it “years ago and said so on X, so this is not even news.” He also said that ketamine “helps for getting out of dark mental holes, but haven’t taken it since then.”

Tesla fans and Musk enthusiasts have joked for days now that, if Musk were to be on drugs, other CEOs should also do them, considering his persistence on work-related projects, long hours, and commitment to his job.

Musk has now proven that there has been no drug use with this test, and it seems as if the reports could have some sort of legal impact, although he has not said he will take any action.

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Tesla’s Grok integration will be more realistic with this cool feature

Tesla is preparing Grok for its first integration into vehicles, but it’s making it more robust than ever, firmware shows.

Published

8 hours ago

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June 17, 2025

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Credit: Tesla

Tesla has not yet integrated the AI assistant Grok into its vehicles, but when it does, it will be even more realistic with a new feature that firmware coding shows.

CEO Elon Musk teased a few months back that Grok would be making its way into vehicles in the near future. The implementation has not yet occurred, but we are confident it will be rolling out soon, especially as Tesla has its sights set on a near-term rollout of the Robotaxi platform.

Tesla’s vehicles expected to get Grok voice assistant—but when?

Grok will enable AI assistance for drivers who are both manually operating Tesla vehicles or using the company’s Full Self-Driving suite. It has been widely popular and extremely useful for users on X, Musk’s social media platform.

However, Tesla hacker green has revealed through firmware that the company is planning to roll out Grok into vehicles with personalities, giving it an even more realistic tone that is totally customizable and catered to whatever the driver wants.

There are also a handful of kids’ versions that will do things like tell stories or play trivia:

The true capabilities of Grok are nearly limitless. Back in January, Musk said on a livestream on X that, “You’ll be able to talk to your Tesla and ask for anything.”

Grok appears to only be available on AMD-based vehicles, according to other things green found in the firmware. This means that Intel-based Teslas, which are usually older models, will not enable Grok support for right now.

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Tesla dominates Cars.com’s Made in America Index with clean sweep

Tesla continues to dominate Cars.com’s Made in America Index with a clean sweep of the Top 4 spots.

Published

11 hours ago

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June 17, 2025

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Credit: Tesla

Tesla has dominated the Cars.com Made-in-America Index with a clean sweep of the top four spots. All four Tesla vehicles that were eligible for the analysis placed in the top four.

The Model 3 overtook the Model Y for first place this year. The all-electric crossover was first in 2024, but the Model 3 managed to overtake its sibling vehicle to claim the top spot in 2025. The Model Y took second, while the Model S took third, and the Model X took fourth.

This is an improvement from last year, as the Model Y took first, but the Model S and Model X placed fourth and ninth, respectively. The Model 3 was not in the Top 10 in 2024.

“Tesla continues to lead, claiming the top four spots and showcasing its commitment to domestic production. About 25% of the more than 400 vehicles on sale in the U.S. made this year’s AMI, and whether a vehicle is No. 1 or No.99, it contributes to the U.S. economy,” Patrick Masterson, lead researcher for the program, said.

More than 400 vehicles were analyzed for this year’s study, with Cars.com officially ranking 117 of them. There were two other EVs in the Top 10, as the Kia EV6 took sixth place, and the Volkswagen ID.4 finished in tenth.

This year’s study reflected major geographic and strategic shifts across the automotive industry. Of the 117 vehicles ranked in the program, they were produced at 36 domestic factories, leaving only 11 total factories that did not yield a car on the list. There are 47 assembly plants in operation in the U.S.

However, there still has not been a vehicle to quite reach the 100 percent domestic parts content, something that is extremely elusive. Masterson says the global supply chain is still extremely crucial to even the most American-built cars on the market.

The average domestic parts content of the Top 10 cars was 83.4 percent in 2006, but that number has shrunk to 70.3 percent in this year’s rankings.

Some might wonder where cars like the Tesla Cybertruck or Rivian R1T are on the list. However, these vehicles did not qualify because the study only considers cars under a gross weight of 8,500 pounds.

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