News
SpaceX’s used Falcon Heavy booster shown off in stunning detail [Gallery]
Less than two weeks after SpaceX’s Falcon Heavy performed a simultaneous first-stage landing, the Elon Musk-led space company has completed the process of recovering the massive rocket’s two side boosters, both of which can now lay claim to supporting two separate orbital missions. However, while fascinating in its own right, more interesting is the fact that SpaceX has chosen to very publicly display one of those two boosters front and center at the Kennedy Space Center Visitor Center (KSCVC).
It is likely no coincidence that the National Space Council is scheduled to have their second-ever meeting at Kennedy Space Center this Wednesday. One can readily imagine that SpaceX’s vast, sooty, flight-proven Falcon rockets can be quite an imposing and impressive sight, and it appears that the launch company is hoping to thoroughly impress the Space Council on Wednesday.
- Falcon Heavy’s side booster on display at the Kennedy Space Center visitor complex. (Tom Cross/Teslarati)
- This side booster is Core 1025, the same booster that launched and landed during the CRS-9 Cargo Dragon mission in 2016. (Tom Cross/Teslarati)
- A beautiful sunset eclipsed by SpaceX’s equally beautiful flight-proven Falcon Heavy booster. (Tom Cross/Teslarati)
Regardless of odd and interesting jockeying, the Falcon Heavy booster display is an absolutely unprecedented opportunity in SpaceX history, and Teslarati’s East coast photographer Tom Cross jumped on it. This rocket display is easily the first time the general public has ever been allowed to get so close to fresh rocket hardware, let alone the entire booster of a brand new launch vehicle. Tom has captured some extraordinarily detailed photos of various flight-proven rocket hardware, ranging from titanium grid fins to Merlin engines and even more esoteric parts, like landing leg connecting points.
Titanium grid fins
Appearing nearly unscathed after exposure to reentry temperatures that are often less kind to aluminum, SpaceX’s second flight-test of titanium grid fins has been a resounding success. It’s been hinted by CEO Elon Musk that these massive pieces of cast metal are probably the most expensive individual components on a Falcon 9, and they certainly look every bit the part. Check out these pieces of metalworking art in the best detail yet.

Falcon rockets are constructed largely of aluminum and painted with compounds that are designed to burn off under the heat of reentry, known as ablation. (Tom Cross/Teslarati)
- Falcon Heavy side booster 1025’s flight-proven nose con and grid fins, girdled by one of SpaceX’s rocket transporters. (Tom Cross/Teslarati)
- RIP B1044’s titanium grid fins. May they make a happy little reef at the bottom of the ocean. (Tom Cross)
- Note the serial number, this grid fin appears to be the 3rd titanium fin ever produced- SN00003. (Tom Cross/Teslarati)
- Details of the grid fin. (Tom Cross/Teslarati)
- Rather menacing, eh? (Tom Cross/Teslarati)
- The sinuous curves of the grid fins allow them to better attack the air at the highest pressure points during reentry. (Tom Cross/Teslarati)
- They also happen to look incredibly beautiful. (Tom Cross/Teslarati)
Merlin engines and octaweb details
Taking the brunt of the force and heat of reentry, Falcon Heavy booster 1025’s business end is a powerful display of the intense environment SpaceX’s rockets must survive in order to successfully find their way to land (or sea). Around each Merlin engine is an insulating ceramic fiber blanket intended to protect the more sensitive components of rocket plumbing from the intense heat and buffeting experienced by the engine bells. The octaweb and engine area is also lined with a fair amount of cork – yes, the same material you cork a wine bottle with – designed to sap up the heat of reentry and often ablate. This simple material has worked incredibly well for the rocket company, although it is considerably less than reusable, and likely has to be replaced each launch. Falcon 9 Block 5, expected to begin integrated testing in Texas just days from now, will likely switch to a more reusable material for its octaweb heat shield.

Falcon Heavy booster 1025’s well-worn octaweb. The Merlin engines are underneath their blue cozies. (Tom Cross/Teslarati)

A beautiful capture of one of the booster’s nine Merlin engines, showing off the pipe used to cool the engine bell, as well as the ceramic blanket that protects its more sensitive plumbing. (Tom Cross/Teslarati)
- All nine Merlin 1Ds displayed with their adorable cozies. (Tom Cross/Teslarati)
- Falcon Heavy side booster B1025 gives a sense of the sheer brutality of reentry conditions. (Tom Cross)
- An incredibly detail shot of the side of the octaweb. The large chunk of smooth metal in the center is actually one of the booster’s connection points to the Falcon Heavy center core. (Tom Cross/Teslarati)
- SpaceX’s 338th Merlin engine on display. This particular component circulates cold propellant around the engine bell to cool it down. (Tom Cross/Teslarati)
- A beautiful capture of one of the booster’s nine Merlin engines, showing off the pipe used to cool the engine bell, as well as the ceramic blanket that protects its more sensitive plumbing. (Tom Cross/Teslarati)
- Note the pieces of cork that have been torn off by the buffeting and heat on the lefthand side. (Tom Cross)
Ultimately, this Falcon Heavy booster display is an incredible show of force to the National Space Council, as well as an extraordinary opportunity and inspiration for KSC visitors. Teslarati photographer Tom Cross has given us one of the most detailed looks yet at a complete SpaceX rocket, not to mention such a historic and flight-proven specimen.
The National Space Council meets early tomorrow morning (10:00 am EST, Feb. 21), and will be live-streamed here. SpaceX’s very own President and COO Gwynne Shotwell is expected to be in attendance, and will likely present a brief statement to the council.
Be sure to follow Teslarati’s space team for exclusive backstage access to SpaceX, coast-to-coast:
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
News
NHTSA just escalated its Tesla Cybercab investigation in a big way
NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.
Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.
The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.
Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.
The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.
Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.
Investor's Corner
Tesla uber bull Ron Baron says ‘the time to buy the stock is now’
In a new interview on Wednesday, Tesla uber bull Ron Baron said that anyone looking to buy the company’s stock should do so as soon as they can.
Baron, founder and CEO of Baron Capital and one of Tesla’s most persistent institutional bulls, used a CNBC Squawk Box appearance on Wednesday to deliver a familiar message with fresh urgency: In his opinion, Tesla stock is a buy:
“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.”
The Baron Capital frontman’s case is built around Full Self-Driving. Tesla reported 1.48 million active FSD subscriptions in the second quarter, up 56 percent year over year, and company officials have said roughly 55 percent of new North American deliveries left with a subscription enabled.
Baron framed that attach rate as proof the product is moving from enthusiast extra to default expectation, and as a reason software, not just vehicle volume, should drive the next phase of value.
His conviction on Tesla shares is not theoretical, as Baron Capital made its first Tesla investment in 2014, after years of meetings that began around the 2010 IPO roadshow. The firm later built a large SpaceX position starting in 2017.
Ron Baron today in new interview on Tesla:
“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.” pic.twitter.com/Rv5PB0bVZ2
— Sawyer Merritt (@SawyerMerritt) September 16, 2026
Baron said those Musk-led bets have generated about $30 billion of the $71 billion in profits Baron Capital has produced for clients. He put the firm’s current exposure at roughly $25 billion in SpaceX and $5 billion in Tesla. Personally, he described SpaceX as his largest holding, at about $5 billion, with about $1.5 billion in Tesla and additional Tesla exposure through the firm’s funds.
That concentration is also a statement of loyalty. Asked about talk of a SpaceX-Tesla combination, Baron said he had already walked Elon Musk through arguments for and against a deal, then declined to repeat them on air. His public position was simpler: “Whatever you decide is better is what I’m going to support,” he said to Musk.
Baron also said that he picked up the farewell edition of the Model S after Tesla decided to sunset the vehicle earlier this year, calling it his favorite car he’s ever driven.
















