Connect with us

News

SpaceX wiggles Starhopper’s Raptor engine, tests parts ahead of hover test debut

Repeating a test conducted in June with Raptor SN04, SpaceX tested Starhopper and Raptor SN06's thrust vectoring capabilities on July 12th. (NASASpaceflight - bocachicagal)

Published

on

On the evening of July 12th, SpaceX technicians put Starhopper’s freshly-installed Raptor – serial number 06 (SN06) – through a simple but decidedly entertaining test, effectively wiggling the engine in circles.

Designed to verify that Raptor’s thrust vectoring capabilities are in order and ensure that Starhopper and the engine are properly communicating, the wiggle test is a small but critical part of pre-flight acceptance and a good indicator that the low-fidelity Starship prototype is nearing its first hover test(s). Roughly 48 hours after a successful series of wiggles, Starhopper and Raptor proceeded into the next stage of pre-flight acceptance, likely the final more step before a tethered static fire.

Routine for all Falcon rockets, SpaceX’s exceptionally rigorous practice of static firing all hardware at least once (and often several times) before launch has unsurprisingly held firm as the company proceeds towards integrated Starhopper and Starship flight tests. Despite the fact that Raptor SN06 completed a static fire as recently July 10th, SpaceX will very likely put Starhopper and its newly-installed Raptor through yet another pre-flight static fire, perhaps its fourth or fifth test this month.

Although it would undoubtedly be easier, cheaper, and faster to skip that post-delivery static fire, it will simultaneously lower the risk of Raptor failing mid-flight and verify that Starhopper itself is healthy and ready for untethered hovering. Although SpaceX could likely live without Starhopper in the event that it’s lost during flight-testing, any failure capable of destroying the vehicle itself is at least as capable of severely damaging or completely destroying the spartan but still expansive test and launch facilities the company built over the course of several months.

SpaceX has been hard at work gradually building, expanding, and upgrading its South Texas launch facilities since December 2018. (NASASpaceflight – bocachicagal, 04/27/2019)

Would you like some testing with your testing?

Follow July 12th’s nighttime Raptor wiggle test, July 13th was mainly quiet and filled with inspections of Starhopper, Raptor, and other various work. The day after, however, SpaceX proceeded through several hours of propellant loading, ending with what looked like less energetic versions of the Raptor preburner ignition tests Starhopper previously performed with Raptor SN02.

In a staged-combustion engine like Raptor, getting from the supercool liquid oxygen and methane propellant to 200+ tons of thrust is quite literally staged, meaning that the ignition doesn’t happen all at once. Rather, the preburners – essentially their own, unique combustion chambers – ignite an oxygen- or methane-rich mixture, the burning of which produces the gas and pressure that powers the turbines that bring fuel into the main combustion chamber. That fuel then ignites, producing thrust as they exit the engine’s bell-shaped nozzle.

The first obvious test occurred around 7:30pm CT, July 14th. (LabPadre)
The second obvious test followed around 8:50 pm CT. (LabPadre)

Although the fireworks are so subtle that they are easily missed, the conditions inside the preburner – hidden away from view – are actually far more intense than the iconic blue, purple, and pink flame that exists Raptor’s nozzle. This is because the preburners have to nurture the conditions necessary for the pumps they power to fuel the main combustion chamber. Much like hot water will cool while traveling through pipes, the superheated gaseous propellant that Raptor ignites to produce thrust will also cool (and thus lose pressure) as it travels from Raptor’s preburner to the main combustion chamber.

Thus, if the head pressure produced in the preburners is too low, Raptor’s thrust will be (roughly speaking) proportionally limited at best. At worst, low pressure in the preburners can completely prevent Raptor from starting and running stably and can even trigger a “hard start” or shutdown that could damage or destroy the engine. As such, to preburners fundamentally have to operate at higher chamber pressures (and thus higher temperatures) than the main combustion chamber (the big firey bit at the end). According to Elon Musk, Raptor’s oxygen preburner has the worst of it, operating at pressures as high or higher than 800 bar (11,600 psi, 80 megapascals).

Coincidentally, this is roughly equivalent to the pressure at the bottom of the Pacific Ocean.

Starhopper and Raptor seen on the afternoon of July 14th, preparing for an evening of testing. (NASASpaceflight – bocachicagal)

In short, preburner testing is no less critical than full-on static fire testing with an engine like Raptor. July 14th’s test was also made doubly efficient due to the fact that preburner testing requires liquid propellant, which effectively makes the whole test a wet dress rehearsal (WDR) even before any engine ignition or partial ignition is involved. Per SpaceX moving from propellant loading to preburner/turbine testing, Starhopper is almost certainly healthy and operating as expected, an excellent sign that the ungainly vessel may be ready for a static fire of Raptor as early as 2pm CT, July 15th.

The memes, oh, the memes.

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

SpaceX scores another massive Pentagon deal to support military satellites

Published

on

By

SpaceX just picked up another $1.6 billion from the Pentagon, with the U.S. Space Force awarding two task orders worth $1.6 billion to fly 18 Falcon 9 missions from Vandenberg Space Force Base in California through the end of 2027. The launches will carry satellites for the Space Based Sensing and Targeting portfolio, a set of programs meant to help the military detect and track airborne threats and relay that information across forces in near real time.

The award falls under National Security Space Launch Phase 3 Lane 1, the Space Force’s faster, commercial style procurement track for missions that do not require the military’s most demanding certification process. It is also the largest single order publicly disclosed under that program so far, and the first task order issued since the Space Force nearly tripled Lane 1’s contract ceiling from $5.6 billion to $17 billion on July 17.

SpaceX to become America’s Military data backbone for missiles, drones, and warfighters

Eric Zarybnisky, the Space Force’s acting portfolio acquisition executive for space access, said the entire process, from identifying the requirement to signing the contract, took about two months, including a month set aside for companies to prepare proposals.

SpaceX is not just launching these satellites. It already holds the contracts to build two of the programs within the same portfolio, $4.16 billion for the Space Based Airborne Moving Target Indicator system and $2.29 billion for the Space Data Network Backbone, which Teslarati covered in May. That means SpaceX is now responsible for both building key pieces of the military’s next generation sensing network and getting them into orbit.

With this latest award, SpaceX’s Pentagon contract total for 2026 alone tops $8 billion, adding to a defense portfolio that already includes the Golden Dome missile defense software group SpaceX joined in April and a string of GPS launches it inherited after ULA’s Vulcan rocket ran into a booster anomaly, which we detailed in March.

Lane 1’s vendor pool technically includes seven companies: SpaceX, ULA, Blue Origin, Rocket Lab, Stoke Space, Impulse Space, and Relativity Space. In practice, SpaceX remains the only provider with the combination of launch cadence, flight proven Falcon 9 hardware, and West Coast infrastructure to support a campaign requiring roughly one Vandenberg launch a month for the next year and a half.

Some lawmakers have flagged the growing concentration of national security launches with one company as a risk worth watching. For now, the Space Force keeps backing SpaceX, with it being the company that shows up ready to launch.

Continue Reading

Elon Musk

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Published

on

Credit: SpaceX

Elon Musk shed two new bits of detail on Starship following its 13th test launch, which was an overwhelming success.

SpaceX launched Starship for the 13th time last Friday after two delays: one on Monday when several Raptor engines did not ignite, and another on Thursday due to unfavorable weather conditions in Starbase, Texas.

The launch was overwhelmingly successful. SpaceX was able to complete a necessary test of the heat shield tiles by increasing the acceleration of Starship from launch throughout the flight; 20 Starlink v3 satellites were released with no issue; the Super Heavy Booster landed safely in the Gulf of America, Ship successfully reignited engines while in space; and it also splashed down without incident in the Indian Ocean.

SpaceX Starship just nailed something it’s never done before

Nevertheless, more details are coming out about Starship, and Musk is doing the talking.

Starship Will Be Retrieved in the Ocean

Musk revealed on Tuesday night that Starship would be recovered by a ship in the Indian Ocean. SpaceX routinely tries to recover Starship after splashdown in an effort to find out more about the flight by examining the spacecraft afterward.

This helps engineers find out more about why things might have happened, allows them to examine any potential damage or anomalies that might have occurred, and increases the chances of an even more successful flight next time thanks to the additional information recovered.

Ship Could Have Been Caught by Tower Arms, Musk claims

Musk has already indicated that SpaceX will plan to attempt a catch of Starship with the 14th test flight. While this would be a major accomplishment, it would be an expected next step, considering the fact that the Super Heavy Booster has already been caught by the chopsticks on numerous occasions.

A ship catch would be a great indication of where SpaceX stands in terms of reusability and launch cadence. A successful catch with relatively no incidents would be a good sign that SpaceX is nearing a more frequent launch of Starship, but also that the reusability of the massive rocket would be something many would expect in the near future.

It is a necessity to make life multiplanetary.

Continue Reading

Elon Musk

Elon Musk updates the SpaceX timeline for Mars

Published

on

Rendering of a colonized Mars by way of SpaceX
Rendering of a colonized Mars by way of SpaceX

Elon Musk has updated his timeline for when humans will walk on Mars and for when ships will simply get there.

The objective of getting to Mars has been one of Musk’s biggest goals since becoming a serial entrepreneur and realizing that time on Earth is limited. Musk has said several times he hopes to die on Mars, and not by impact.

Musk now believes that people will be on Mars in “roughly 5 to 7 years.” He said that a Mars lander will get there “a few years sooner.”

The response from Musk comes after NASA Administrator Jared Isaacman said that SpaceX’s biggest priority is the Moon and not Mars. Because of this, Isaacman conceded that he believes nuclear power and propulsion investments will provide “potentially the pathway with the fewest miracles required to put four people on Mars in the next 10 to 15 years.”

Of course, this is what NASA can do through taxpayer funding and nuclear investments, he added.

Musk’s grand ambitions are much more optimistic than most, and it is certainly a double-edged sword. This is not the first time timelines for Mars have been somewhat lofty, especially to those normal thinkers like you and me, not super geniuses like Musk.

SpaceX Board has set a Mars bonus for Elon Musk

In fact, the SpaceX and Tesla frontman has said on at least a dozen occasions that we could be on Mars in the coming years. Musk said 2020 would be the big year as early as 2009. In 2020, he was “highly confident” of a landing in 2026, and had even said 2024 in a best-case scenario.

The point is, the range has varied, and it’s anyone’s guess when we’ll get there. This latest adjustment to the timeline is typical of Musk, and while the Moon has seemingly taken priority over Mars, it is still worth mentioning that the ultimate goal is to make life multiplanetary, and it starts potentially with the Red Planet.

Continue Reading