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SpaceX Hyperloop Pod Competition underway: Badgerloop unveils pod design

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Day 1 of SpaceX’s long awaited Hyperloop Pod Competition is underway in Hawthorne, California. Approximately thirty teams competing in the SpaceX-sponsored event including the winner from last year’s Hyperloop Design Weekend, MIT, will be judged on four categories ranging from safest and most reliable pod to best performing while in flight.

We had a chance to go behind the scenes with University of Wisconsin-Madison’s BadgerLoop team to witness what it takes to prepare for the high speed competition. Those following Hyperloop developments may recall that Teslarati interviewed BadgerLoop after the team won the Pod Technical Excellence award last year and qualified for this weekend’s Pod Competition.

For the select thirty-plus members of BadgerLoop out of a total of one hundred and sixty team members contributing to the project, many of whom are undergraduates at University of Wisconsin-Madison, the experience of traveling 2,000 miles to the home of SpaceX to compete hasn’t really sunk in. “The entire team just went crazy as we rounded the corner on Rocket Road and saw SpaceX’s Falcon 9 rocket resting there. It was surreal.” says Claire Holesovsky, third year Junior and Operations Director for Badgerloop.

Kali Kinziger, third year Junior and Industry Relations Lead at Badgerloop tells us that the team has been working around the clock all week out of SpaceX’s testing facility during the day, where Hyperloop pods from competing teams undergo a series of structural and mechanical inspections conducted by SpaceX employees, and from nearby Unplugged Performance during the evenings, leading up to Friday’s start of competition.

Duncan Adams, BadgerLoop’s Technical Director and fifth year Senior in Mechanical Engineering who interned at SpaceX last year, gave us a tour of their award-winning pod concept. The core of the pod is an aluminum chassis outfitted with four 90 horsepower electric motors – two in the front and two in the back – that leverage Halbach arrays to create a magnetic field that passes over Hyperloop’s I-beam sub track . It’s enough to keep the 2,100 pound pod (second largest pod amongst all teams competing) traveling near 200 mph and smoothly along the track. Duncan tells us that the pod was designed for a person six-foot two inches. Why? “We just want to see Elon in the pod”, says Claire.

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The carbon fiber skinned pods will be propelled by a 140V, 1000 AMP battery. Duncan tells us that SpaceX will utilize a pusher to initiate movement of the pod before team’s are expected to self-propel their pods. Demonstration of pods will take place over three days and BadgerLoop is expected to demonstrate their Hyperloop pod on Sunday.

For the BadgerLoop team, this weekend’s pod competition will be an invaluable learning experience that can’t be taught. “The learning experiences we have gained are far greater than the curriculum we receive in the classroom. We are able to build off our classroom knowledge by getting hands-on experience with the outside world.” says Kali.

Updated: Previous video showing the BadgerLoop team going through a pod fitment test on SpaceX property was removed by request.

 

I'm friendly. You can email me. gene@teslarati.com

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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