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Tesla completes 22 Powerpack installation for PG&E outside San Francisco

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Tesla has completed the installation of a 2MWh Powerpack system for Pacific Gas & Electric in Browns Valley near San Francisco, making it the second utility-scale Powerpack project the company has completed in California.

The Browns Valley project, designed and installed by Cupertino Electric, is made up of 22 Tesla Powerpack systems which use battery cells manufactured at the company’s Gigafactory plant in Nevada. Total capacity of the system is half a megawatt — enough to power 380 homes for up to four hours. Demand can shift from moment to moment. Batteries can respond to such transitory needs instantaneously in a way that a peaker plant cannot.

The California legislature requires utility companies to use storage solutions for excess electricity produced by solar panels during the day so it can be used later when demand spikes — usually in the late afternoon and early evening hours when people are getting home from work. This approach, known as “time shifting” — reduces the need to build so-called peaker plants, generating facilities that sit idle most of the day but get fired up whenever extra electricity is needed.

Electrical storage is not a new idea. Since 1984, PG&E has relied on a pumped storage facility in the Helms Valley high up in the Sierra Nevada mountains east of San Francisco. That installation uses excess electricity to pump water uphill during the day so it can flow back downhill later, turning hydroelectric turbines as it falls. It has a total capacity of 1.2 megawatts.

But such projects require years of planning, permitting, and construction. So do natural gas fired facilities. The allure of battery storage is that it can be completed quickly and can be sited close to the grid structure it serves. “It’s pretty modular — you can scale up and down as you need,” said Mike Della Penna, PG&E’s project manager for the Browns Valley installation.

Battery storage is still relatively expensive (neither PG&E nor Tesla would reveal the cost of the Browns Valley installation reports the SF Gate), but the speed with which battery storage facility can be designed, built, and brought online helps to offset some of that additional cost. Taking a longer view, firing up a peaker plant is expensive. Eliminating that cost over a period of years will help balance out the initial investment.

And battery costs are dropping faster than most people anticipated. The second generation Tesla Powerwall home battery system came on the market barely one year after the original went on sale. It has double the capacity but actually costs less because the inverter is built in. Tesla does not reveal the cost of its grid scale Powerpack batteries, but it is a safe assumption that a similar drop in price applies to them as well.

Grid scale battery storage is still in its infancy and all stakeholders are exploring the least expensive and most efficient way to make use of it going forward. PG&E and Tesla are working together on a pilot project that uses Powerwall batteries in homes and businesses in the Bay Area. The total capacity of the distributed storage will be equal to that of the Browns Valley project. PG&E will be able to study the performance of both systems — one distributed and one centralized — to learn how each benefits the local grid. “They’re each with their own challenges and opportunities,” Della Penna says. “We’ve structured it so we’ll have a lot of really good learning here.”

Elon Musk has said he expects the storage battery business to be larger than Tesla’s automobile business one day. The lessons learned from projects like Mira Loma and Browns Valley will become the foundation for the Tesla’s grid storage business in the future.

Interested in solar? Get a solar cost estimate and find out how much a solar system would cost for your home or business.

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Tesla Semi factory is getting a celebration nobody expected

Tesla will inaugurate its Nevada Semi factory September 24, five months after production quietly began ramping.

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Tesla says it will officially inaugurate its new Semi factory in Nevada next month. The Tesla Semi account posted the announcement on X, sharing a graphic titled “Semi Rollout” with a date of September 24. No further details were given about the format of the event or who would attend.

While Tesla’s dedicated Semi plant in Sparks, adjacent to Gigafactory Nevada, opened back in April, with the first trucks rolling off the high volume line on April 29, the timing for the factory inauguration comes at a surprise. The ribbon cutting event five months into production is a break from how Tesla has usually handled its other factories, where the first truck or car off the line typically served as the milestone moment.

The 1.7 million square foot factory was built as part of a $3.6 billion expansion Tesla announced in early 2023, and it shares a site with the battery cell lines that feed the Semi’s structural pack, a decision meant to remove the supply bottleneck that delayed the truck for years. The plant is designed for 50,000 trucks a year at full ramp. Semi program director Dan Priestley has said production “is now ramping” rather than claiming it has reached scale.

Nine years passed between the Semi’s 2017 unveiling and this stage of production, with the truck slipping from an original 2019 target through hand built pilot units for PepsiCo and a slow build out of the Nevada plant. An inauguration event now gives Tesla a stage to talk up that ramp and reset expectations for how many trucks it can begin delivering at scale.

The September date also lines up with the Semi’s next milestone. Tesla confirmed the truck is heading to Europe with a full unveiling at the IAA Transportation trade show in Hannover, Germany, running September 15 through 20. Between the Nevada event and the Hannover reveal, Tesla has roughly a week and a half in September to make the case that the Semi is now a truck being built and sold on two continents rather than tested in a handful of fleets.

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Tesla launches Powerwall Lease for affordable home backup

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Credit: Tesla

Tesla Energy has introduced the Powerwall Lease in conjunction with Tesla Electric, making the service available in Texas. This new option delivers whole-home backup power using two Powerwall units for a net monthly cost of $35 after credits, accompanied by a low fixed electricity rate.

Under the lease terms, customers pay a one-time order fee of $100. The base lease payment for the two Powerwalls is approximately $122 per month during the first year, subject to a 3 percent annual escalator thereafter. Enrollment in a qualifying Tesla Electric Backup plan or Virtual Power Plant plan provides an $87 monthly credit.

This credit lowers the effective cost to roughly $35 per month plus applicable tax.

Installation of the standard system carries no additional charge. The package features Storm Watch for outage protection and allows complete management through a single Tesla application. The system supplies continuous whole-home backup capability.

The Powerwall system enables households to maintain electricity during severe storms that disrupt the utility grid. When outages occur, the batteries automatically provide seamless backup power to the home.

Tesla announces 100k Powerwalls are participating in Virtual Power Plants

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Tesla Storm Watch monitors weather forecasts and ensures the units are fully charged ahead of anticipated severe weather events so that power remains available throughout the disruption, keeping lights, refrigeration, and other essential systems operating without interruption.

Availability is restricted to select Texas locations where retail electric choice exists. Participants must lease exactly two Powerwall units and maintain continuous enrollment with Tesla Electric. Solar panels cannot be included under this particular lease arrangement.

The monthly credit activates automatically once the system is installed, receives permission to operate, and enrollment is confirmed. To retain the credit, customers are required to stay enrolled in Tesla Electric and fulfill all program conditions.

Nonstandard installations that involve electrical upgrades or special permitting may lead to extra expenses and might impact eligibility for the credit, so be sure to check with either your installer or Tesla to ensure you will still qualify.

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Inside Tesla’s secretive $10 Billion “Project Crystal Sun” filing

Tesla filed for a $10.1 billion Fort Bend solar factory, but the site isn’t confirmed.

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Tesla has filed paperwork in Texas for a second massive manufacturing project in the same week it locked down its chip fabrication site, this time for a $10.1 billion solar cell plant in Fort Bend County. The filing, submitted July 22 under the state’s Jobs, Energy, Technology and Innovation Act and first surfaced by Sawyer Merritt on X, lists an internal project name of “Project Crystal Sun” and targets a site off FM 762 and FM 1994 near Richmond, about 40 minutes outside Houston.

The application, prepared by Kroll Tax Services on Tesla’s behalf, spans five parcels totaling roughly 3,000 acres within the Lamar Consolidated Independent School District. Tesla wants a 10 year property tax limitation in exchange for the investment, split as $1.5 billion in real property and $8.6 billion in equipment and personal property. The company projects 9,712 permanent jobs once the plant reaches full operation, with 1,147 peak construction jobs during a build window running from this year through 2028 and commercial operations targeted for the first quarter of 2029.

Tesla is not fully committed to Fort Bend County yet. The filing states the company is weighing the site against an unnamed out of state alternative, and frames the tax abatement as what would make Texas competitive against that option. If the district and county decline the incentive, Tesla says it may build elsewhere.

Tesla Megapack Megafactory in Texas advances with major property sale

The plant would handle the full solar cell production chain in one facility, according to the filing, covering wafer and ingot manufacturing, coating, metallization and printing lines, cell testing, automated material handling and cleanroom infrastructure. That scope points to Tesla vertically integrating a part of its supply chain it currently sources largely from overseas partners, mirroring the approach behind its expanding Megapack production in Brookshire, Texas, where Tesla has already built out two buildings for its grid battery business.

The timing lines up closely with Tesla and SpaceX’s other big Texas commitment this month. SpaceX confirmed its Terafab chip factory would land in Grimes County days before this filing surfaced, with construction on that $16.8 billion project starting almost immediately after local officials met with residents. Terafab is meant to produce the AI chips running Tesla’s Optimus robots and Full Self-Driving software, while a solar cell plant would feed a different part of the business, the panels and storage systems Tesla sells to homeowners, businesses and utilities, and increasingly needs to power its own data centers.

Musk has talked about building domestic solar manufacturing capacity before, tying it to the amount of power Tesla’s AI ambitions will require.

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