News
Tesla AI Day News Roundup: Optimus, FSD Beta & Dojo updates
Tesla AI Day has officially kicked off. Guests have started entering the venue already.
AI Day is an event mainly held to recruit talented people and welcome them to Tesla. However, it is still a Tesla event, so everyone expects some product surprises and updates, specifically about the company’s humanoid robot, Optimus, Dojo, and Full Self-Driving.
Teslarati will be closely following the event. This is our news roundup for 2022 AI Day, covering key information Tesla reveals at the event.
Photos and Videos aren’t allowed during the event from attendees. However, guests were able to capture some cool photos of a Tesla Semi with Cybertruck graffiti, a literal fork on the road, and some other cool set ups around the premises.
Tesla’s former AI Head, Andrej Karpathy, has brought out the (metaphorical) popcorn. His brief “comment” hints that AI Day 2022 might be as exciting as everyone anticipates.
Elon Musk set some expectations about Optimus, reminding everyone that during AI Day 2021, Tesla’s humanoid bot was just “a guy in a robot suit.” Musk also laid out the topics for AI Day 2022, saying that Tesla will talk about Autopilot and Dojo, too.
Optimus Takes the Stage
Tesla didn’t waste any time and brought out Optimus immediately. According to a Tesla mechanical engineer, AI Day 2022 is the first time Optimus has been “let out”– so to speak– without any external support.
“This is literally the first time the robot has walked on stage without a tether, on stage tonight,” Musk added. “The robot can actually do a lot more than we showed you. We just don’t want it to fall on its face.”




Tesla reveals videos of Optimus or in this case “Bumble-Cee” doing “work” around the Tesla office. Optimus carried a box from one area to another, watered plants, and even worked at the factory for a bit. The Tesla bot’s vision is very similar Autopilot.
Tesla also revealed Optimus’ potential final unit one production design. “Our goal is to make a useful humanoid robot as soon as possible,” said Elon Musk. The Tesla CEO also shared that Tesla aims to make Optimus’ price less than $20,000 or cheaper than a car.
Tesla is using some of the technology in its car in Optimus’ body as well, such as the battery pack, cooling system and more. The company also uses that same technology it uses for its cars to simulate Optimus’ movements and reactions to external collisions.

Tesla is basing Optimus’ body design on the human body. The company has been closely studying the structure of the human body while making the humanoid robot’s overall design. For instance, Tesla designed Optimus’ hands with the idea that factories worldwide are designed ergonomically, or optimized for the human hand. Teslarati briefly covered the significance of robots’ hands in a previous article, linked below.


FSD Beta Updates
The Tesla FSD Beta now has 160,000 customers, compared to 2,000 customers in 2021. Tesla is expected to release v.10.69.2.3 after AI Day, although a precise roll out date has not be announced yet.


Tesla explained the progress its made with Full Self-Driving Beta. The Tesla FSD experts explained how the Full Self-Driving makes decision to AI day guests and the role that customer data played to refine the software. The company also explained occupancy and the role it plays with 3D mapping and providing a birds-eye-view for the car. Tesla is working hard to optimize its video model training as well.






Tesla also talked a lot about its FSD Lane Networks during AI Day 2022. In the past few weeks, Teslarati has received reports from FSD testers, who specifically brought up issues with lane selection. To see “under the hood”–so to speak–somewhat explains the lane issues FSD testers experience on the road.
After multiple test loops and drives, there’s really just one main problem remaining for me at this point on 10.69.2, it’s significant, and that is lane selection,” noted long-time FSD tester Les.


Tesla has developed a new auto-labeling machine to help with 3D labeling. The FSD experts explained how the software uses other clips to fill out the picture under certain conditions when the camera shows an unclear picture.

Tesla also talked a bit about simulation. The experts showed how it could simulate worlds or environments, using the data gathered from its fleet. It revealed a simulation of San Francisco that was created within two weeks by one employee. Tesla may update a simulated world quickly and as updated develop.

Dojo Updates
Tesla’s goal with Dojo is to build a single accelerator. A key step to realizing its goals was its training tile, which it unveiled during AI Day 2021. Tesla has been trying to figure out how to make its Dojo design scalable and has run into challenges along the way. However, the company’s “fail fast” mindset has helped it push through road blocks and move forward.




The Dojo team showed images of a Cybertruck and Semi running on Mars using stable diffusion achieved through Dojo.

Tesla experts explained that Dojo reduced work that would usually take months to a single week.

Tesla plans to build its first Exapod by 2023, which is expected to significantly increase its autolabeling output . It will be the first Exapod of 7 that Tesla plans to build in Palo Alto.


Tesla ended AI Day 2022 by answering questions from attendees. Tesla hopes that through their thorough explanations during the event, the company would be seen as more than an automaker. And, of course, Tesla hopes that its AI Day 2022 presentation also entices talented individuals to join the company.
The Teslarati team would appreciate hearing from you. If you have any tips, contact me at maria@teslarati.com or via Twitter @Writer_01001101.
Investor's Corner
Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery
Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.
Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.
Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X
The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.
The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.
The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.
This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.
The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.
Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.
News
Tesla Semi lands the biggest electric truck deal in U.S. history
Tesla leads a record 2,500 truck order, but not every truck will be a Semi.
Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.
According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.
Tesla was selected as the primary OEM for the largest electric Class 8 order in the US by ZET SCALE, a new shippers’ alliance
With 2,500 Semis on order, this will double the entire US electric Class 8 fleet
We’re serious about scale, and ZET SCALE is too!… pic.twitter.com/IiTAdzgken
— Tesla Semi (@tesla_semi) September 22, 2026
Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.
The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.
Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.
The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.
News
Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant
Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.
Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.
We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.
We’ve been using @Grok Bot in Tesla for a few weeks after gaining Early Access, which we thank the awesome engineers for
Grok Bot makes things much easier across your entire life. From the Tesla, I’ve used it to place pickup orders for my Fiancée and I, we’ve ordered groceries… https://t.co/ZJSLieG1s5
— TESLARATI (@Teslarati) September 22, 2026
Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:
.@Grok in your Tesla can now do meaningful work for you
With Connectors, you can manage your inbox, clean up your calendar, or talk through existing files/chat/tasks – all hands-free pic.twitter.com/W1LuybQh0P
— Tesla (@Tesla) September 22, 2026
This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.
Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.
Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.