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Tesla Model 3 sets CR’s range record, fails brake and ride quality tests

[Credit: Consumer Reports]

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Product testing magazine Consumer Reports recently evaluated the Tesla Model 3. While the compact electric car impressed in range and handling, the vehicle’s problems with its brakes and ride quality ultimately prevented the Model 3 from earning a recommendation from the magazine.

In a recent report, Consumer Reports noted that there was “plenty to like” about the compact electric car, such as its zippy handling and its impressive speed. The magazine even stated that performance-wise, the Model 3 could be a competitor to the BMW’s 3 Series and the Audi A4 — ICE vehicles that are famed for their performance. Despite this, however, CR’s evaluators noticed several considerable flaws with the vehicle.

According to CR, one of the most notable flaws of the Model 3 lies in its brakes. The magazine stated that the Model 3 has a stopping distance of 152 feet from 60 mph, a full 25 feet longer than the figures of its larger, heavier sibling, the Tesla Model X. Overall, CR noted that the Model 3’s stopping distance, is “far worse than any contemporary car” that Consumer Reports has tested.

CR’s brake tests are based on an industry-standard procedure designed by SAE International, a global engineering association. The magazine’s testers accelerate to 60 mph, then slam on the brakes to the distance the car needs before it comes to a complete stop. According to Consumer Reports, the Model 3’s brakes continued to perform poorly even after letting the electric car rest overnight.

A Tesla spokesperson has issued a statement regarding the results of the Model 3’s brake test results.

“Unlike other vehicles, Tesla is uniquely positioned to address more corner cases over time through over-the-air software updates, and it continually does so to improve factors such as stopping distance,” the Tesla spokesperson said.

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Apart from poor brakes, the Model 3 was also weighed down in CR’s testing by its touchscreen controls. The Model 3 utilizes a single, center-mounted 15-inch panel as a means for drivers and passengers to interact with the vehicle. According to Consumer Reports, however, interacting with the touch panel forces drivers to take their eyes off the road and their hands off the wheel. Lastly, CR also noted that the Model 3 features a stiff ride, unsupportive rear seats and excessive wind noise at highway speeds.

Nevertheless, Consumer Reports did state that the Model 3 is an “otherwise impressive sedan,” exhibiting a 0-60 mph time of 5.3 seconds. The handling of the vehicle was praised as well, with CR comparing it to the Porsche Boxster. The magazine further noted that the Model 3 set a new record for range among the electric vehicles it has tested, managing 350 miles on a single charge with regenerative braking. Without regen, the Model 3 was still able to travel 310 miles per charge, well in line with Tesla’s own estimates for the vehicle.

Earlier this year, Tesla has managed to take a spot in Consumer Reports’ Top 10 list of Car Brands. The Elon Musk-led company is the lone American automaker in CR’s Top 10 list, with the Model S gaining a 4/5 predicted reliability score, a perfect 5/5 for predicted owner satisfaction, and a perfect 100 rating on the road test.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

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The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

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The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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