It appears that Tesla’s rear casting and structure improvements for the Model Y have been designed to improve the safety of passengers who will occupy the vehicle’s future third row of seats.
As Sandy Munro continues to dive into the company’s new all-electric crossover, several clues hint toward the vehicle’s improved rear safety design. Munro mentions multiple design improvements that range from thicker longitudinal bars to prevent crunching in the even of an accident, to new bolt shapes that decrease weight and improve durability.
Munro first looks at the castings on the side rails of the Model Y. The attachment points on each side of the car indicate they are one piece and are not welded on. “They’re plenty strong, and you can see they’re just cast in place,” he said. Also, the under-seat points are 3 to 3.5mm thick. Munro suggests Tesla moved added density to other areas that may be more susceptible to being compromised in an accident. “There is a lot of good stuff here. I like that.”
According to Munro, Model Y has improved fixture points on the rear longitudinals that run from the front to the back of the car. While the two bolts on the front of the longitudinals are standard, the top bolt on the rear end is scooped out. “These are common on Japanese cars. See how it’s dished out? The Japanese use this for weight reduction, but it is also good for a shear bolt. So my guess is this may be something to do with crashworthiness,” Munro said.
Shear bolts are commonly used to protect equipment from sudden impact or excessive load. They are often referred to as “anti-theft bolts” and popular among assemblies that may be subjected to occurrences of excessive force. However, they are ideal for safety and an accident would maintain the structural integrity of the rear portion of the car, keeping those seated in the back safe from injury during a violent collision.
Speculation from the Detroit veteran suggests the Model Y’s third row of seats will be rear-facing, especially as the design of the mounting brackets only leads Munro to believe that the sixth and seventh passengers will be looking out of the vehicle’s rear windshield.
“We can’t see anything that says that we’re going to be putting front-facing seats. But, we sure can see where it could be a potential there for rear-facing seats,” Munro said.
A video Munro posted on April 4 to the company YouTube channel examined the Model Y’s potential for rear-facing third-row seats. Munro hopped into the trunk of the crossover and was impressed by the size and spaciousness, and mentioned that it was “semi-comfortable” and may be best for children based on its storage design.
Based on what is known about Tesla’s previous and upcoming third-row seating options, the design would likely be rear-facing. Jump seats in the Model S were popular among the sedan’s owners before the release of the Model X. Additionally, the upcoming release of the Plaid Mode Model S will include rear-facing jump seats that will support larger passengers instead of just children.
The Model Y was always aimed toward being the safest midsize SUV on the road. With the inclusion of an optional third row of seats, the Model Y’s rear collision safety had to be revamped and rejuvenated. The addition of shear bolts for durability and increased thickness in some areas for added strength was likely added to improve the safety of third-row passengers in an accident.
Watch Munro’s video of the improved rear castings and safety design of the Model Y below.
News
Tesla lands regulatory green light for Robotaxi testing in new state
This will be the third state in total where Tesla is operating Robotaxi, following Austin and California.
Tesla has landed a regulatory green light to test its Robotaxi platform in a new state, less than three months after the ride-hailing service launched in Texas.
Tesla first launched its driverless Robotaxi suite in Austin, Texas, back on June 22. Initially offering rides to a small group of people, Tesla kept things limited, but this was not to be the mentality for very long.
It continued to expand the rider population, the service area, and the vehicle fleet in Austin.
The company also launched rides in the Bay Area, but it does use a person in the driver’s seat to maintain safety. In Austin, the “Safety Monitor” is present in the passenger’s seat during local rides, and in the driver’s seat for routes that involve highway driving.
Tesla is currently testing the Robotaxi platform in other states. We reported that it was testing in Tempe, Arizona, as validation vehicles are traveling around the city in preparation for Robotaxi.
Tesla looks to make a big splash with Robotaxi in a new market
Tesla is also hoping to launch in Florida and New York, as job postings have shown the company’s intention to operate there.
However, it appears it will launch in Nevada before those states, as the company submitted its application to obtain a Testing Registry certification on September 3. It was processed by the state’s Department of Motor Vehicles Office of Business Licensing on September 10.
NEWS: Tesla has officially received approval from the Nevada DMV to start testing autonomous vehicles (robotaxis) on public roads.
Today, I confirmed directly with the Nevada DMV that @Tesla‘s application to obtain a Testing Registry certification was approved by the DMV Office… pic.twitter.com/hx5JhHBFiD
— Sawyer Merritt (@SawyerMerritt) September 11, 2025
It will then need to self-certify for operations, essentially meaning they will need to comply with various state requirements.
This will be the third state in total where Tesla is operating Robotaxi, following Austin and California.
CEO Elon Musk has stated that he believes Robotaxi will be available to at least half of the U.S. population by the end of the year. Geographically, Tesla will need to make incredible strides over the final four months of the year to achieve this.
Tesla is set to improve a critical feature that has not been present in older vehicles with a new update.
Tesla vehicles feature a comprehensive suite of driver assistance features, some of which aid in driving itself, while others support the vehicle’s surroundings.
One of those features is that of Driver Visualization, and with the rollout of a new update, owners of Intel-based Tesla vehicles are receiving an upgrade that will come with a simple software update.
Tesla plans to use Unreal Engine for driver visualization with crazy upgrade
The update will provide new visualizations while Intel-based vehicles are in reverse, a feature that was not previously available, but will be with Software Update 2025.32.2.
The improvement was spotted by Not a Tesla App via TheBeatYT_evil:
Noticed something new in 2025.32.2 on my Intel MCU + USS car with FSD.
When shifting into reverse, the full FSD visualization now stays on instead of switching to the old plain autopilot visuals.
Might be small, but it makes backing up feel more seamless. pic.twitter.com/o44levkdtM
— Beat (@TheBeatYT_evil) September 5, 2025
Previously, vehicles Tesla built were equipped with Intel-based processors, but newer cars feature the AMD chip, which is capable of rendering these visualizations as they happen. They were capable of visualizations when driving forward, but not in reverse, which is what this change resolves.
It is a good sign for those with Intel-based vehicles, as Tesla seems to be paying attention to what those cars are not capable of and improving them.
This was an undocumented improvement associated with this particular update, so you will not find any mention of it in the release notes that Tesla distributes with each update.
News
Tesla looks to make a big splash with Robotaxi in a new market
Tesla has been transparent that it is prioritizing safety, but it believes it can expand to basically any geographical location within the United States and find success with its Robotaxi suite. CEO Elon Musk said it could be available to half of the U.S. population by the end of the year.
Tesla is looking to make a big splash with Robotaxi in a new market, as the company was spotted testing validation vehicles in one region where it has not yet launched its ride-hailing service.
After launching Robotaxi in Austin in late June, Tesla followed up with a relatively quick expansion to the Bay Area of California. Both service areas are operating with a geofence that is expansive: In Texas, it is 173 square miles, while in the Bay Area, it is roughly 400 square miles.
Tesla has been transparent that it is prioritizing safety, but it believes it can expand to basically any geographical location within the United States and find success with its Robotaxi suite. CEO Elon Musk said it could be available to half of the U.S. population by the end of the year.
There have been plenty of reports out there that have speculated as to where Tesla would land next to test Robotaxi, and Nevada, Florida, Arizona, and New York have all been in the realm of possibility. These regions will need to approve Tesla for regulatory purposes before Robotaxi can officially operate.
Tesla is still testing and performing validation in several regions, and in Tempe, Arizona, things are moving forward as a Model Y with a LiDAR rig was spotted performing ground truth for the platform:
🚨 BREAKING: Just caught Tesla Robotaxi test vehicles cruising in Tempe, AZ! Rollout coming soon! pic.twitter.com/Oanw0Zx5pP
— Adub08 (@adub0808) September 10, 2025
With the LiDAR unit, many followers of the self-driving and autonomy space might wonder why Tesla uses these apparatuses during validation, especially considering the company’s stance and vision-based approach.
LiDAR is used for “ground truth,” which is basically a solidification or confirmation of what the cameras on the car are seeing. It is a great way to essentially confirm the accuracy of the vision-based suite, and will not be used on Robotaxi units used within the ride-hailing suite.
The Robotaxi platform was made available to the public earlier this month, as Tesla launched its app for iOS users.
Tesla Robotaxi app download rate demolishes Uber, Waymo all-time highs
Downloading the app allows you to join a waitlist, giving you the opportunity to utilize and test the Robotaxi platform in either Austin or the Bay Area.
Tesla lands regulatory green light for Robotaxi testing in new state
Tesla is improving this critical feature in older vehicles
Tesla looks to make a big splash with Robotaxi in a new market
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